Electric Heated Sigma Blade Kneader
KARVIL kneader
Standard Design（Customizable）:
Material: SUS 304, 316 or mild steel
Discharging: Tilting discharging/Screw extruding discharging/Bottom plate
Heating: Electric heating/Water heating/Oil heating/Steam heating
Cooling: Water cooling/Jacket cooling
Vacuum: Water-ring vacuum pump/ buffer tank.
Motor: Explosion proof motor
Independent Control Panel: Variable speed/ Temperature/Discharging
Working Volume: 5 to10,000 Cubic Feet (from experiment to production)
Reliable Blending for Tough Materials: Karvil 35L Electric Heated Kneader
When you're dealing with challenging, high-viscosity materials like petroleum coke and coal tar pitch, a standard mixer just won't cut it. You need robust, precise equipment designed for the job. The Karvil 35L Electric Heated Sigma Blade Kneader delivers exactly that. It's built to handle demanding industrial blending, ensuring your materials are mixed thoroughly, heated consistently, and discharged cleanly, every time. This isn't just a machine; it's a solution for consistent quality and operational efficiency.
What Makes Our Kneader Stand Out?
Precise Electric Heating for Optimal Processing:
Our 35-liter mixing chamber features integrated electric heating. This isn't just about warmth; it's about maintaining a stable, precise temperature crucial for working with sensitive materials like asphalt, bitumen, and pitch. Consistent heat ensures your material flows better, mixes more uniformly, and cures correctly, preventing costly rework.
Smart Control with PLC & Delta VFD :
Take control with our user-friendly PLC (Programmable Logic Controller) system. This advanced brain allows you to set exact mixing parameters and automate your process, taking the guesswork out of complex operations. Paired with a Delta Frequency Converter, you get variable speed control for the mixing blades. This means you can fine-tune the intensity of the mix to suit different material consistencies, saving energy and extending the life of the machine.
Effortless & Complete Tilting Discharge:
Gone are the struggles of emptying sticky, high-viscosity materials. Our robust hydraulic tilting mechanism allows the entire mixing trough to smoothly and safely pivot, ensuring a fast, clean, and complete discharge of your finished product directly into your receiving bins. This design significantly reduces manual handling, minimizes material residue, and speeds up your batch turnaround time.
Built Tough with Sigma Blades:
Inside, heavy-duty sigma blades are specifically designed to tackle high-viscosity pastes and doughs. Their unique shape ensures intensive shearing and folding, breaking down lumps and thoroughly dispersing all components for a truly homogeneous blend. This robust construction is made for continuous, demanding industrial use.
Optimized for Petroleum Coke, Coal Tar Pitch, and Beyond
The Karvil 35L Tilting Kneader is a versatile workhorse, perfectly suited for a range of demanding industries:
Petroleum Coke Processing: Essential for achieving consistent blending of petroleum coke with binders in the production of anode pastes.
Coal Tar Pitch Blending: Ideal for thoroughly mixing coal tar pitch with various additives to create specialized binders or carbon-based products.
Asphalt and Bitumen Modification: Integrates polymers and other modifiers into bitumen for enhanced performance in road construction and sealing applications.
Chemical & Pharmaceutical Pastes: Handles dense chemical compounds, adhesives, sealants, or pharmaceutical pastes requiring precise, controlled mixing.
Ceramics & Metallurgical Powders: Prepares high-density ceramic slurries or intricate metallurgical powder mixtures
Technical Parameters
| Type | NH-5 | NH-10 | NH-100 | NH-300 | NH-500 | NH-1000 | NH-1500 | NH-2000 | NH-3000 | NH-4000 | NH-5000 | |
| Total Volume (L) | 5 | 10 | 100 | 300 | 500 | 1000 | 1500 | 2000 | 3000 | 4000 | 5000 | |
| Mixed amount/batch (L) | 1.5-3.5 | 3.0-7 | 30-70 | 90-210 | 150-350 | 300-700 | 450-1050 | 600-1400 | 900-2100 | 1200-2800 | 1500-3500 | |
| Rotation Speed (rpm) | 42/34 | 42/34 | 37/21 | 37/22 | 37/23 | 37/26 | 37/22 | 30/21 | 30/21 | 30/20 | 28/18 | |
| Main Motor Power (Kw) | 0.75-1.5 | 1.1-3 | 5.5-11 | 7.5-30 | 15-37 | 22-90 | 22-90 | 30-110 | 30-110 | 45-110 | 55-132 | |
| Heating Methods | Steam Pressure (MPa) | Jacket for steam ≤0.3MPa | ||||||||||
| Electric Power (Kw) | 2.4 | 2.4 | 6 | 12 | 18 | 30 | 45 | 54 | 72 | 72 | 90 | |
| Vacuum (MPa) | 0~ -0.096Mpa (Vacuum Kneader) | |||||||||||
| Discharging Method | Tilting cylinder | |||||||||||
| Screw extrusion | ||||||||||||
Applications
Our Services
Certificaitons
F.A.Q.
1. Manufacturer or trading company?
We are a manufacturer with strict production standards in China.
2. Where is your company?
Our company is located in Yantai, Shandong,——Powder Equipment Industry Belt.
3. About your company's visit?
We can pick you up at Qingdao Airport conveniently, and then we can take you to our factory.
4. What is the main market for your company?
Asia and Africa, Australia, America, Europe.
5. Can you provide customized products?
Yes, we have professional engineers to meet your special design needs, so we can provide customized products.
6. What is your delivery time?
It usually takes about 20 to 30 days, the exact time also depends on the type and quantity of the product.
7. About the product warranty?
Usually, we provide a 1-year warranty for the products that have been sold, but we can also provide life-long service when you need it to maintain a long-term relationship with you.
8. What are the payment terms?
T/T, L/C, etc.