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KARVIL'S PRODUCT​​​​​​​

Hydraulic Tilting Sigma Blade Mixer

Hydraulic Tilting Sigma Blade Mixer

 

01 — Customized for Your Material
Engineered for your specific material and process requirements

02 — Full SS304 Contact Construction
Food-contact parts made from SS304 stainless steel with mirror-polished surfaces

03 — Hydraulic Tilting Discharge
Hydraulic cylinder tilting for efficient and controlled material discharge

04 — VFD Speed Control
Adjustable blade speed with forward and reverse rotation for process flexibility

05 — Hydraulic Lift Cover
Hydraulic opening and closing with a DN250 manhole and illuminated sight glass

06 — Safety Interlock Protection

Mixer stops automatically when the top cover is opened

 

 
【Application Industry】：
Widely used in mixing and kneading of low-to-high viscosity products in many industries such as ceramics, silicone rubber, sealants, clay, chewing gum, candy, bakery food, pharmaceuticals, carbon paste, inks/pigments ,etc.

Hydraulic Tilting Sigma Blade Mixer

 

01 — Customized for Your Material
Engineered for your specific material and process requirements

02 — Full SS304 Contact Construction
Food-contact parts made from SS304 stainless steel with mirror-polished surfaces

03 — Hydraulic Tilting Discharge
Hydraulic cylinder tilting for efficient and controlled material discharge

04 — VFD Speed Control
Adjustable blade speed with forward and reverse rotation for process flexibility

05 — Hydraulic Lift Cover
Hydraulic opening and closing with a DN250 manhole and illuminated sight glass

06 — Safety Interlock Protection

Mixer stops automatically when the top cover is opened

 

 
【Application Industry】：
Widely used in mixing and kneading of low-to-high viscosity products in many industries such as ceramics, silicone rubber, sealants, clay, chewing gum, candy, bakery food, pharmaceuticals, carbon paste, inks/pigments ,etc.
3000L Explosion-Proof Sigma Mixer

3000L Explosion-Proof Sigma Mixer

 

Built for High Viscosity Materials

Heavy-duty sigma kneader designed for extremely high-viscosity PIB processing, featuring twin 75kW drives, screw extrusion discharge, thermal oil heating and explosion-proof controls.

 

Key Specifications
Total Volume: 3000 L/Working Volume: 2100 L
Main Drive: 2 × 75 kW
Motor: Siemens Innomotics, Explosion-Proof
Blade Speed: 0–30 / 0–21 rpm
Discharge: Screw Extrusion, 45 kW
Screw Speed: 0–61 rpm
Heating: Thermal Oil, 72 kW
Contact Parts: SS304L, Mirror Polished
Control: Siemens PLC + HMI, Explosion-Proof Cabinet

 
Karvil Machinery is the supplier of Siemens and provide the sigma blade mixer for its application
 
 
 

3000L Explosion-Proof Sigma Mixer

 

Built for High Viscosity Materials

Heavy-duty sigma kneader designed for extremely high-viscosity PIB processing, featuring twin 75kW drives, screw extrusion discharge, thermal oil heating and explosion-proof controls.

 

Key Specifications
Total Volume: 3000 L/Working Volume: 2100 L
Main Drive: 2 × 75 kW
Motor: Siemens Innomotics, Explosion-Proof
Blade Speed: 0–30 / 0–21 rpm
Discharge: Screw Extrusion, 45 kW
Screw Speed: 0–61 rpm
Heating: Thermal Oil, 72 kW
Contact Parts: SS304L, Mirror Polished
Control: Siemens PLC + HMI, Explosion-Proof Cabinet

 
Karvil Machinery is the supplier of Siemens and provide the sigma blade mixer for its application
 
 
 
3300L Horizontal Ribbon Mixer

3300L Horizontal Ribbon Mixer

 

Reliable Powder Blending with Clean, Efficient Discharge

Designed for uniform blending of fine mineral salts, trace minerals, lime powder, magnesium oxide, and other dry powders.

 

  • 3300L Industrial Capacity
    Built for large-batch powder production.
  • 5 mm Ribbon-to-Wall Clearance
    Helps reduce ribbon contact and unnecessary friction during mixing.
  • DN250 Bottom Pneumatic Discharge
    Designed for fast unloading with minimal material remaining inside the mixer.

0–27 rpm variable-speed control gives operators flexibility to adjust the mixing process to different powder formulations.

 
 
【Application Industry】：
Horizontal ribbon mixer is used for powder and powder mixing, powder with a small amount of liquid mixing, suitable for food, building, chemical, agricultural and other industries, such as food powder, dry mortar powder, fertilizer, seeds, spices, coffee powder, etc.

3300L Horizontal Ribbon Mixer

 

Reliable Powder Blending with Clean, Efficient Discharge

Designed for uniform blending of fine mineral salts, trace minerals, lime powder, magnesium oxide, and other dry powders.

 

  • 3300L Industrial Capacity
    Built for large-batch powder production.
  • 5 mm Ribbon-to-Wall Clearance
    Helps reduce ribbon contact and unnecessary friction during mixing.
  • DN250 Bottom Pneumatic Discharge
    Designed for fast unloading with minimal material remaining inside the mixer.

0–27 rpm variable-speed control gives operators flexibility to adjust the mixing process to different powder formulations.

 
 
【Application Industry】：
Horizontal ribbon mixer is used for powder and powder mixing, powder with a small amount of liquid mixing, suitable for food, building, chemical, agricultural and other industries, such as food powder, dry mortar powder, fertilizer, seeds, spices, coffee powder, etc.
Ribbon Blender Production Line for Food Powder

Ribbon Blender Production Line for Food Powder

1. Main Mixer (2000L Horizontal Ribbon Blender)
  • Total / Effective Volume: 2000 Liters / 1200 Liters
  • Material of Construction: SUS304 / SUS316L Stainless Steel
  • Surface Treatment: Internal Mirror Polishing & External Wire Drawing (Easy to clean, no material sticking)
  • Main Motor Power: 18.5 kW (Siemens Beide)
  • Drive & Speed Control: Danfoss Frequency Inverter 
  • Agitator Type: Double Helical Ribbon (Outer ribbon pushes material to center, inner ribbon pushes to ends)
  • Discharge Type: Pneumatic ball valve for bottom outlet – DN 200
  • Top Cover Design: Fully sealed cover with safety grid and feeding inlets
  • NSK Bearings, Power Distribution Cabinet with PLC
 
2. Auxiliary Modules Specifications 
  • Feeding System: Inclined Screw Conveyor (Dust-free, automatic loading into the mixer)
  • Conveyor Material: Food-grade SUS304 Stainless Steel
  • Iron Removal Module: High-intensity Magnetic Separator / Magnetic Grate (efficiently captures fine iron impurities)
  • Packaging System: Automatic Weighing & Packaging Machine
  • Packaging Weight Range: 10 - 50 KG / Bag (Adjustable based on customer needs)

Ribbon Blender Production Line for Food Powder

1. Main Mixer (2000L Horizontal Ribbon Blender)
  • Total / Effective Volume: 2000 Liters / 1200 Liters
  • Material of Construction: SUS304 / SUS316L Stainless Steel
  • Surface Treatment: Internal Mirror Polishing & External Wire Drawing (Easy to clean, no material sticking)
  • Main Motor Power: 18.5 kW (Siemens Beide)
  • Drive & Speed Control: Danfoss Frequency Inverter 
  • Agitator Type: Double Helical Ribbon (Outer ribbon pushes material to center, inner ribbon pushes to ends)
  • Discharge Type: Pneumatic ball valve for bottom outlet – DN 200
  • Top Cover Design: Fully sealed cover with safety grid and feeding inlets
  • NSK Bearings, Power Distribution Cabinet with PLC
 
2. Auxiliary Modules Specifications 
  • Feeding System: Inclined Screw Conveyor (Dust-free, automatic loading into the mixer)
  • Conveyor Material: Food-grade SUS304 Stainless Steel
  • Iron Removal Module: High-intensity Magnetic Separator / Magnetic Grate (efficiently captures fine iron impurities)
  • Packaging System: Automatic Weighing & Packaging Machine
  • Packaging Weight Range: 10 - 50 KG / Bag (Adjustable based on customer needs)
Laboratory Vacuum Sigma Kneader Mixer

Laboratory Vacuum Sigma Kneader Mixer

 

This 5L explosion-proof vacuum Sigma kneader is designed for small-batch processing, material development and specialty production applications.

 

The machine combines Sigma blade kneading, electric heating, vacuum processing and screw extrusion discharge in one compact system. The material-contacting parts are made of SS304 stainless steel with mirror-polished surfaces, providing a clean and durable processing environment.

 

With a 5L total volume and 3.5L effective working volume, this kneader is suitable for applications where the material value is high, the batch size is small, or precise process control is required.

 

The complete system is equipped with an explosion-proof main motor, explosion-proof screw motor, explosion-proof heating system, explosion-proof vacuum pump and explosion-proof control cabinet.


 
Karvil Machinery is the supplier of Siemens and provide the sigma blade mixer for its application
 
 

Laboratory Vacuum Sigma Kneader Mixer

 

This 5L explosion-proof vacuum Sigma kneader is designed for small-batch processing, material development and specialty production applications.

 

The machine combines Sigma blade kneading, electric heating, vacuum processing and screw extrusion discharge in one compact system. The material-contacting parts are made of SS304 stainless steel with mirror-polished surfaces, providing a clean and durable processing environment.

 

With a 5L total volume and 3.5L effective working volume, this kneader is suitable for applications where the material value is high, the batch size is small, or precise process control is required.

 

The complete system is equipped with an explosion-proof main motor, explosion-proof screw motor, explosion-proof heating system, explosion-proof vacuum pump and explosion-proof control cabinet.


 
Karvil Machinery is the supplier of Siemens and provide the sigma blade mixer for its application
 
 
5L Pharmaceutical Vacuum Planetary Mixer

5L Pharmaceutical Vacuum Planetary Mixer

Specifications:
  • Working Capacity: 5 L (7.2 L Total Volume)
  • Construction Material: SS316L Product Contact Parts / SS304 Frame
  • Mixing System: Dual Planetary Blades + Dual High-Speed Dispersers + PTFE Wall Scraper
  • Mixing Speed: Planetary 0–50 rpm | Disperser 0–1500 rpm (Variable Frequency)
  • Motor Power: 1.5 kW Mixing + 3 kW Dispersion
  • Vacuum System: Up to -0.09 MPa, Complete Vacuum Pump Package
  • Temperature Control: Jacketed Vessel for Cooling with PT100 Temperature Monitoring
  • Control System: PLC + HMI Touch Screen, Recipe Management & USB Data Export
  • Lifting System: Hydraulic Lift with Safety Interlock
 

Karvil Machinery is the supplier of Siemens and provide the industrial mixer for its application
 
 

5L Pharmaceutical Vacuum Planetary Mixer

Specifications:
  • Working Capacity: 5 L (7.2 L Total Volume)
  • Construction Material: SS316L Product Contact Parts / SS304 Frame
  • Mixing System: Dual Planetary Blades + Dual High-Speed Dispersers + PTFE Wall Scraper
  • Mixing Speed: Planetary 0–50 rpm | Disperser 0–1500 rpm (Variable Frequency)
  • Motor Power: 1.5 kW Mixing + 3 kW Dispersion
  • Vacuum System: Up to -0.09 MPa, Complete Vacuum Pump Package
  • Temperature Control: Jacketed Vessel for Cooling with PT100 Temperature Monitoring
  • Control System: PLC + HMI Touch Screen, Recipe Management & USB Data Export
  • Lifting System: Hydraulic Lift with Safety Interlock
 

Karvil Machinery is the supplier of Siemens and provide the industrial mixer for its application
 
 

ABOUT US

Shandong Karvil Machinery Technology Co., Ltd

Karvil Machinery is specializing in the research, design, manufacturing and sales of industrial mixers include: z(sigma) blade mixer, ribbon blender, planetary mixer, and disperser mixer. As well as reactors, hot melt adhesive production line, and plastic recycling machine. Karvil Machinery is committed to advanced technology of machine, strict quality control standards and perfect sales service experience to achieve a win-win situation with our customers.

Karvil products have been successful used in the field of powder processing, food, medicine, plastic recycling and fine chemical industry......
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  • It is widely used

    The mixers have been used in high viscosity materials, powder processing, food, medicine and other fields.

  • Guaranteed Reliability​​​​​​​​​​​​​​

    Rigorous quality control from raw materials to final assembly ensures superior machine durability and performance.

  • Tailored for Your Needs 

    Customized design and manufacturing of industrial mixers to fit your unique production requirements perfectly.

APPLICATION

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We have an excellent technical team, which can be designed according to customers requirements.

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Karvil products have been successful used in the field of powder processing, food, medicine, fine chemical industry.
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