Tilt Kneader Mixer with PLC System
KARVIL kneader
Standard Design（Customizable）:
Material: SUS 304, 316 or mild steel
Discharging: Tilting discharging/Screw extruding discharging/Bottom plate
Heating: Electric heating/Water heating/Oil heating/Steam heating
Cooling: Water cooling/Jacket cooling
Vacuum: Water-ring vacuum pump/ buffer tank.
Motor: Explosion proof motor
Independent Control Panel: Variable speed/ Temperature/Discharging
Working Volume: 5 to10,000 Cubic Feet (from experiment to production)
Hydraulic Tilt Kneader vs. Kneader with Extruder
When picking a sigma mixer (also known as a double arm kneader), the discharge method is one of the key factors that affects efficiency, cleanliness, and material handling. Below are the main differences between the hydraulic tilt discharge and screw extrusion discharge designs.
Hydraulic Tilt Kneader
Hydraulic tilt discharge: After mixing is done, the hydraulic system tilts the entire mixing chamber. The finished material flows out through the outlet by gravity, making sure it empties efficiently and completely.
Key Advantages
1. Easy and fast discharge: The whole mixing chamber tilts hydraulically, so materials slide out quickly and thoroughly. Perfect for semi-fluid and paste-like materials.
2. Easy cleaning and maintenance: Since the tank can tilt fully, it’s easy to reach for cleaning or inspection – super convenient for frequent batch changes. Its simple mechanical and hydraulic design means fewer moving parts, so there’s less chance of mechanical breakdowns.
3. Great for medium-viscosity or granular materials: It works efficiently for materials with moderate viscosity and good flow, or for batches that need manual handling (like cutting or further proccesing)
Kneader with Extruder
After mixing is done, a screw shaft (installed at the bottom or side of the mixing chamber) starts rotating. It pushes the finished material out through the front outlet. This method is efficient, and it’s especially good for high-viscosity, sticky, or non-flowing materials – the kind that can’t be emptied by tilting.
Key Advantages
1. Perfect for high-viscosity and high-solids materials: The extruder screw has powerful pushing force, so it handles highly viscous, elastic materials easily (the ones that are hard to discharge with a tilt mechanism).
2. Less labor, sealed process: It cuts down on manual work, lowering labor costs. It also prevents the product from getting contaminated during discharge – ideal for high-purity applications.
3. Ready for downstream processing right away: The extruded material comes out in a specific shape (e.g., strips), so it can be fed directly into subsequent processes like granulation or shaping without extra steps.
Technical Parameters
| Type | NH-5 | NH-10 | NH-100 | NH-300 | NH-500 | NH-1000 | NH-1500 | NH-2000 | NH-3000 | NH-4000 | NH-5000 | |
| Total Volume (L) | 5 | 10 | 100 | 300 | 500 | 1000 | 1500 | 2000 | 3000 | 4000 | 5000 | |
| Mixed amount/batch (L) | 1.5-3.5 | 3.0-7 | 30-70 | 90-210 | 150-350 | 300-700 | 450-1050 | 600-1400 | 900-2100 | 1200-2800 | 1500-3500 | |
| Rotation Speed (rpm) | 42/34 | 42/34 | 37/21 | 37/22 | 37/23 | 37/26 | 37/22 | 30/21 | 30/21 | 30/20 | 28/18 | |
| Main Motor Power (Kw) | 0.75-1.5 | 1.1-3 | 5.5-11 | 7.5-30 | 15-37 | 22-90 | 22-90 | 30-110 | 30-110 | 45-110 | 55-132 | |
| Heating Methods | Steam Pressure (MPa) | Jacket for steam ≤0.3MPa | ||||||||||
| Electric Power (Kw) | 2.4 | 2.4 | 6 | 12 | 18 | 30 | 45 | 54 | 72 | 72 | 90 | |
| Vacuum (MPa) | 0~ -0.096Mpa (Vacuum Kneader) | |||||||||||
| Discharging Method | Tilting cylinder | |||||||||||
| Screw extrusion | ||||||||||||
Applications
Our Services
Certificaitons
F.A.Q.
1. Manufacturer or trading company?
We are a manufacturer with strict production standards in China.
2. Where is your company?
Our company is located in Yantai, Shandong,——Powder Equipment Industry Belt.
3. About your company's visit?
We can pick you up at Qingdao Airport conveniently, and then we can take you to our factory.
4. What is the main market for your company?
Asia and Africa, Australia, America, Europe.
5. Can you provide customized products?
Yes, we have professional engineers to meet your special design needs, so we can provide customized products.
6. What is your delivery time?
It usually takes about 20 to 30 days, the exact time also depends on the type and quantity of the product.
7. About the product warranty?
Usually, we provide a 1-year warranty for the products that have been sold, but we can also provide life-long service when you need it to maintain a long-term relationship with you.
8. What are the payment terms?
T/T, L/C, etc.