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Explosion-Proof Tilting Discharge Kneader with Heating System & Axial Water Cooling

Specifications:
  • 70L working capacity (100L full capacity)
  • Main motor: Explosion proof, 15kw-4 Siemens
  • Upper cover: explosion-proof hydraulic cover (hydraulic station motor power 1.1kw, explosion-proof), with a DN200 manhole (feed port) and two DN20 exhaust ports, with valves, one in and one out
  • Blades: Double sigma blades with speed 0-37 rpm (fast); 0- 22 rpm (slow)
  • Discharging method: Hydraulic cylinder discharging, hydraulic station motor power 1.1kw, explosion-proof
  • Heating: Zero distance heating, explosion-proof heater, power 15kw, heating to 400℃
  • Cooling: Equipped with a 3HP explosion-proof chiller, temperature control range 5℃-50℃
  • All material contact parts are made of SS316L (mirror polished)
  • Equipped with viewing windows to view the product during mixing process (One of the windows has the light)
 
【Application Industry】:
Widely used in mixing and kneading of low-to-high viscosity products in many industries such as ceramics, silicone rubber, sealants, clay, chewing gum, candy, bakery food, pharmaceuticals, carbon paste, inks/pigments ,etc.
  • NH-100

  • KARVIL

Availability:
Explosion-Proof Tilting-Discharge-Kneader-with-Heating-System-&-Axial-Water-Cooling (7)

Standard Design(Customizable):


Material: SUS 304, 316 or mild steel 

Discharging: Tilting discharging/Screw extruding discharging/Bottom plate 

Heating: Electric heating/Water heating/Oil heating/Steam heating 

Cooling: Water cooling/Jacket cooling

Vacuum: Water-ring vacuum pump/ buffer tank. 

Motor: Explosion proof motor 

Independent Control Panel: Variable speed/ Temperature/Discharging 

Working Volume: 5 to10,000 Cubic Feet (from experiment to production)




Points

  • ATEX-Certified Safety
    Fully compliant with ATEX Directive 2014/34/EU for explosive atmospheres.

  • Zero-Distance Heating Technology
    Uniform temperature control (±1°C accuracy) with integrated heating jackets.

  • Axial Water Cooling System
    Rapid cooling cycles reduce downtime by 30% vs. conventional mixers.

  • Tilting Discharge Design
    15°-70° tilt range for complete material evacuation (0 residue).

  • Heavy-Duty Construction
    316L stainless steel with Siemens explosion-proof motor.

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>The Karvil sigma mixer is consist of mixing chamber, frame support, hydraulic system, electric control system, discharge system and two Z shape blade in the chamber drove by the motor.  

>In the field of sigma mixers, Karvil Machinery satisfy completely their customers’ needs. Through the action of the sigma blade, the hard and tough paste is mixed for a perfectly homogeneous mixture.

>Please contact us  and we will assist you in developing the right solution for you. There is also a laboratory size z blade mixer available. Click here.

Technical Parameters


          Type NH-5 NH-10 NH-100 NH-300 NH-500 NH-1000 NH-1500 NH-2000 NH-3000 NH-4000 NH-5000
Total Volume (L) 5 10 100 300 500 1000 1500 2000 3000 4000 5000
Mixed amount/batch (L) 1.5-3.5 3.0-7 30-70 90-210 150-350 300-700 450-1050 600-1400 900-2100 1200-2800 1500-3500
Rotation Speed (rpm) 42/34 42/34 37/21 37/22 37/23 37/26 37/22 30/21 30/21 30/20 28/18
Main Motor Power (Kw) 0.75-1.5 1.1-3 5.5-11 7.5-30 15-37 22-90 22-90 30-110 30-110 45-110 55-132
Heating Methods Steam Pressure (MPa)                                                                             Jacket for steam
                                                                                   ≤0.3MPa
Electric Power (Kw) 2.4 2.4 6 12 18 30 45 54 72 72 90
Vacuum (MPa)                                                                 0~ -0.096Mpa (Vacuum Kneader)
Discharging Method                                                                             Tilting cylinder
                                                                            Screw extrusion


Our Services

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LABORATORY TEST


In order to be able to demonstrate the advantages and modes of action of our industrial mixing machine with your products, our fully equipped modern laboratory/technical center is at your disposal.


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PROFESSIONAL ENGINEERFood-Powder-Horizontal-Ribbon-Mixer-2_副本


The experienced team of engineers is specialized in the R&D and design of mixers, grinding equipment, and plastic recycling machine.  Karvil explores new technical points constantly to create perfect solutions for customers.


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DIRECT FACTORY


Karvil factory has a series of strict standard system to control the procurement of raw materials, manufacturing process, in-process inspection, and product inspection, so as to ensure the quality of our products.


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Applications

silicone-rubber-mixing-machine sealants-mixing-machine 粘合剂 clay-mixer-machine-karvil
karvil-medicine-mixer-machine ceramics-mixing-machine chewing-gum-mixing-machine masteratc-mixing-machine

F.A.Q.

1. Manufacturer or trading company?

We are a manufacturer with strict production standards in China.

2. Where is your company?

Our company is located in Yantai, Shandong,——Powder Equipment Industry Belt.

3. About your company's visit?

We can pick you up at Qingdao Airport conveniently, and then we can take you to our factory.

4. What is the main market for your company?

Asia and Africa, Australia, America, Europe.

5. Can you provide customized products?

Yes, we have professional engineers to meet your special design needs, so we can provide customized products.

6. What is your delivery time?

It usually takes about 20 to 30 days, the exact time also depends on the type and quantity of the product.

7. About the product warranty?

Usually, we provide a 1-year warranty for the products that have been sold, but we can also provide life-long service when you need it to maintain a long-term relationship with you.

8. What are the payment terms?

T/T, L/C, etc.





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Karvil products have been successful used in the field of powder processing, food, medicine, fine chemical industry.