Vacuum Planetary Mixer for Dental Materials
KARVIL planetary mixer
Karvil Machinery 15L Vacuum Planetary Mixer, an engineered solution for high-purity and sensitive applications such as dental material processing. This mixer ensures excellent material compatibility through full PTFE coating on all contact surfaces, making it ideal for mixing adhesives, pastes, and composite materials with strict hygiene requirements.
1. Various stirring tools combinations including high-speed with high -speed, high-speed with low-speed, and low-speed with low-speed.
2. High-speed part is divided into high shear emulsification device, high-speed dispersion device, high-speed propulsion device and butterfly stirring device.
Low-speed part is divided into anchor stirring, paddle stirring, spiral stirring, helical ribbon stirring, rerctangular stirring and so on.
Any combination has its unique mixing effect for different materials.
3. Vacuum production condition can be achieve by reliable airproof tank.
4. Tank with jacket for heating or cooling requirement.
5. Changeable inner tank with precision process, easy cleaning.
6.Peculiar temperture sensor ensures no temperature difference contril and inspect function.
7. The mixing system frivern by hydraulic powder make the operation convenient.
8. Extensive adaptablity for different materials and processes.
This kind of mixer is suitable for dispersing, mixing and stirring of high viscosity materials, approximate viscosity from 10000cp-1000000cp.
1.Energy appliance: all kinds of battery paste, paste material (lithium battery, nickel-chromium battery, nickel-metal hydride battery, fuel cell, power battery, etc.)
2.Electronic appliance: solder paste, ceramic slurry, magnetic material, silica gel ink, electronic adhesive, PVC plastic, electronic potting glue, hot melt adhesive, all kinds of precious metal powder and slurry.
3.Chemicals appliance: a variety of sealant, adhesive, (silicone sealant, polysulfide sealant, the structure of insulating glass sealant, waterproof sealant, anaerobic adhesive, stone glue, etc.) synthetic resin, rubber, printing ink, putty, abrasives(cream), was products, all kinds of powder materials and ceramic pigment.
4.Pharmaceuticals appliance: all kinds of soft ointments, high polymer gels (medical paste, antifebrile paste for children, cold paste, ice paste, eye paste), dental products.
5.Cosmetics and daily chemicals appliance: moisturizer, lipstick, lotion, gel, facial mask, mascara, foundation, nail polish, toothpaste, soap.
6.Food appliance: all kinds of paste mixture, seasoning, jam, chocolate syrup.
| Model (L) | 5 | 15 | 30 | 50 | 100 | 300 | 500 | 1000 | |
| Tank Dia (mm) | 280 | 280 | 400 | 480 | 550 | 850 | 960 | 1160 | |
| Tank height (mm) | 180 | 325 | 325 | 365 | 550 | 650 | 810 | 1100 | |
| Revolution motor (kW) | 1.5 | 2.2 | 3 | 4 | 5.5 | 18.5 | 22 | 30-37 | |
| Revolution speed (rpm) | 0-60 | 0-60 | 0-84 | 0-62 | 0-70 | 0-45 | 0-35 | 0-35 | |
| Wall scraper rev (rpm) | 0-60 | 0-60 | 0-84 | 0-62 | 0-70 | 0-45 | 0-35 | 0-35 | |
| Rotation speed (rpm) | 0-100 | 0-100 | 0-130 | 0-75 | 0-110 | 0-62 | 0-60 | 0-45 | |
| Dispersing motor (kw) | 1.1 | 2.2 | 2.2 | 5.5 | 5.5 | 11 | 30 | 37 | |
| Dispersing rev (rpm) | 0-1500 | ||||||||
| Vacuum (MPa) | ≤-0.098 | ||||||||
| Lift travel (mm) | 360 | 400 | 430 | 650 | 700 | 900 | 1000 | 1100 | |
| External dimension (mm) | L | 1500 | 1700 | 1700 | 1700 | 1700 | 2500 | 2700 | 2700 |
| W | 900 | 900 | 900 | 900 | 1100 | 1200 | 1500 | 1800 | |
| H | 1700 | 2100 | 2300 | 2300 | 2300 | 2700 | 2900 | 3100 | |
| Weight (kg) | 500 | 800 | 1000 | 2000 | 2300 | 2700 | 3500 | 5000 | |
1. What is the main application of this 15L vacuum planetary mixer?
This mixer is specifically designed for processing dental materials, but it is also suitable for other high-viscosity, sensitive substances such as medical pastes, adhesives, and silicone-based compounds.
2. Why are the contact parts coated with PTFE (Teflon)?
PTFE coating provides excellent chemical resistance and non-stick properties, making it ideal for applications requiring high purity and ease of cleaning, especially in medical or dental industries.
3. How does the vacuum system improve the mixing process?
The vacuum function removes air bubbles during mixing, ensuring a denser, more uniform product — which is critical for materials like dental compounds and high-precision adhesives.
4. What type of agitator is used in this mixer?
It uses a claw-type planetary agitator, which provides strong kneading and mixing action, ensuring thorough and consistent blending of viscous or sticky materials.
5. Is the discharge process manual or automatic?
The mixer is equipped with a hydraulic discharge system, integrated with the platform, and features a safety interlock system to ensure operator safety and convenient product removal.
6. Can the scrapers be removed for cleaning or replacement?
Yes. The mixer features removable PTFE scrapers that can be easily cleaned or replaced, enhancing usability and reducing downtime.
7. Is the machine mobile?
Yes, the unit is fitted with industrial casters (wheels), allowing for smooth relocation within laboratories or production facilities.