You are here: Home » Posts » 10 Custom Explosion-Proof Kneaders for Solvent Processing

10 Custom Explosion-Proof Kneaders for Solvent Processing

Views: 6 Author: Site Editor Publish Time: 2025-12-02 Origin: Site

We have successfully completed the fabrication and testing of 10 Sigma Blade Mixers for a specialized application in Turkey involving Cotton and Alcohol/Solvents.

Project Breakdown & Technical Focus:
Processing cotton with solvents requires high shear force combined with rigorous safety standards. This project highlights our ability to deliver Ex-Proof solutions for hazardous environments (Class I, Div 1/Zone 1 standards compliant mechanicals)

Key Configurations:
✅ Safety First: Full explosion-proof motors and gear reducers to handle flammable solvent vapors.
✅ Process Control: Vacuum-ready design to effectively remove air bubbles and volatiles during mixing, paired with Thermal Jackets for precise temperature regulation.
✅ Integration Ready: These units are supplied purely as mechanical systems (without electrical cabinets) to allow the client seamless integration into their factory's PLC/DCS network in Turkey.

Scope of Supply:
This order covers the client's entire product lifecycle needs:

Lab Scale: 2 units (10L)
Pilot Scale: 2 units (50L)
Small Production: 2 units (100L)
Mass Production: 4 units (500L)

This shipment proves that whether you need a 10L lab mixer or a 500L production beast, we ensure consistent quality across all sizes.

Safe shipping to Turkey!

info@karvil.com

www.karvil.com

#SigmaKneader #ZBladeMixer #ChemicalEngineering #ExplosionProof #SolventMixing #IndustrialMixer #Export #MachineDesign

Kneader sigma mixer sigma kneader mixer z blade mixer z arm mixer Solvent Processing turkey shippment

Related News

What are the advantages of ribbon blender?

Discover the key advantages of ribbon blenders for powder mixing: uniform blending, versatility across industries, high efficiency, gentle action, and easy maintenance. Explore Karvil Machinery's durable solutions.
Are Sigma Blade Mixers Suitable for Wet Granulation Processes

Discover if sigma blade mixers are ideal for wet granulation in pharmaceuticals and chemicals. Explore advantages, Karvil's Z blade mixers features, design benefits, and comparisons for efficient mixing.
Mixing High-Viscosity BMC/DMC? Here’s how our 300L Kneader handles the load

If you are working with Polyester BMC (Bulk Moulding Compound) or DMC, you know the struggle. The material is heavy, incredibly sticky, and tricky to mix.The biggest headache? Glass fibres.You need strong shear force to mix the resin and filler paste, but if the blades run too fast or too hard once
10 Custom Explosion-Proof Kneaders for Solvent Processing

We have successfully completed the fabrication and testing of 10 Sigma Blade Mixers tailored for a specialized application in Turkey involving Cotton and Alcohol/Solvents.Project Breakdown & Technical Focus:Processing cotton with solvents requires high shear force combined with rigorous safety stand
What is the construction of Sigma blade mixture?

Discover the core construction of Sigma blade mixers: Z-shaped stainless steel blades, jacketed U-troughs for precise temperature control, and hydraulic discharge systems. Ideal for high-viscosity mixing in rocket fuel, explosives, and more. Explore innovations from Karvil for efficient, safe blending.
Mixing High-Viscosity Silicone: Why the Z-Blade Kneader is Your Only Option

The Real Challenge with Silicone RubberIf you work with silicone rubber (HTV, RTV, or LSR), you know the headache: Viscosity.We aren't talking about mixing paint or oil. Raw silicone gum is tough. It has a viscosity that can easily exceed 1,000,000 centipoise (cps). It behaves more like a solid piec
How Does a Sigma Blade Mixer Maintain Integrity Against Corrosive Chemicals

Discover how sigma blade mixers resist corrosive chemicals. Learn about SS316L materials, PTFE seals, surface treatments & Karvil's corrosion-resistant designs.
Can Sigma Mixers for Food Handle the Complexities of Protein Bar Production

Sigma mixers excel in protein bar production with Z-blade kneading for dense pastes, syrups, and add-ins. Karvil’s food-grade models ensure even texture, hygiene, and easy integration.