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5L Vacuum Sigma Kneader with Screw Extruder

Specifications:
  • Total / Working: 5L / 3.5L (Ideal for lab R&D and small batches)
  • Mixing System: Dual Sigma blades, variable speed (0-42rpm), Forward/Reverse rotation.
  • Discharge Method: Screw Extruder system (0-65rpm).
  • Temperature Control: 5 - 100℃ precision control via integrated 1HP Heating/Cooling Chiller.
  • Vacuum System: Up to -0.09 Mpa for excellent bubble-free degassing.
  • Material (Contact Parts): SS304 Stainless Steel with premium mirror polishing.
  • Premium Components: Siemens motors, Schneider electronics, NSK bearings, and PTFE seals.
 
【Application Industry】:
Widely used in mixing and kneading of low-to-high viscosity products in many industries such as ceramics, silicone rubber, sealants, clay, chewing gum, candy, bakery food, pharmaceuticals, carbon paste, inks/pigments ,etc.
 
Karvil Machinery is the supplier of Siemens and provide the sigma blade mixer for its application
  • NH-5

  • KARVIL

Availability:
Sigma Kneader with Extruder Discharge

Standard Design(Customizable):


Material: SUS 304, 316 or mild steel 

Discharging: Tilting discharging/Screw extruding discharging/Bottom plate 

Heating: Electric heating/Water heating/Oil heating/Steam heating 

Cooling: Water cooling/Jacket cooling

Vacuum: Water-ring vacuum pump/ buffer tank. 

Motor: Explosion proof motor 

Independent Control Panel: Variable speed/ Temperature/Discharging 

Working Volume: 5 to10,000 Cubic Feet (from experiment to production)

5L Vacuum Sigma Kneader with Screw Extruder-min (1)

5L Vacuum Sigma Kneader with Screw Extruder-min (2)

Designed for High-Viscosity Polymer Melts


The NH-5 Z-Blade (Sigma) Kneader is a state-of-the-art laboratory mixing equipment engineered for highly viscous materials like polymer melts, adhesives, and rubber. Featuring a heavy-duty double Sigma blade design and a specialized screw extruder discharge, it ensures intensive mixing, kneading, and easy material discharging without dead corners. Equipped with an integrated 1HP heating and cooling unit, it provides precise temperature control (5-100℃), which is critical for polymer processing.




Key Features



  • Powerful Mixing
    Siemens motors & Fuling inverters drive the Sigma blades (0-42rpm) and screw extruder for hassle-free discharging.

  • Integrated Temp Control
    Comes with a 1HP pure-water heating & cooling unit, maintaining 5-100℃ precisely for polymer melts.

  • Safety & Durability
    Built with NSK bearings, Teflon seals, and Schneider electronics. Features an auto-stop safety limit switch.

  •  Premium SS304 Finish
    Contact parts are crafted from mirror-polished stainless steel, ensuring easy cleaning and no dead corners.


5L Vacuum Sigma Kneader with Screw Extruder-min



See It in Action: 5L Vacuum Sigma Kneader


Technical Parameters

          Type NH-5 NH-10 NH-100 NH-300 NH-500 NH-1000 NH-1500 NH-2000 NH-3000 NH-4000 NH-5000
Total Volume (L) 5 10 100 300 500 1000 1500 2000 3000 4000 5000
Mixed amount/batch (L) 1.5-3.5 3.0-7 30-70 90-210 150-350 300-700 450-1050 600-1400 900-2100 1200-2800 1500-3500
Rotation Speed (rpm) 42/34 42/34 37/21 37/22 37/23 37/26 37/22 30/21 30/21 30/20 28/18
Main Motor Power (Kw) 0.75-1.5 1.1-3 5.5-11 7.5-30 15-37 22-90 22-90 30-110 30-110 45-110 55-132
Heating Methods Steam Pressure (MPa)                                                                             Jacket for steam
                                                                                   ≤0.3MPa
Electric Power (Kw) 2.4 2.4 6 12 18 30 45 54 72 72 90
Vacuum (MPa)                                                                 0~ -0.096Mpa (Vacuum Kneader)
Discharging Method                                                                             Tilting cylinder
                                                                            Screw extrusion

Our Services

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LABORATORY TEST


In order to be able to demonstrate the advantages and modes of action of our industrial mixing machine with your products, our fully equipped modern laboratory/technical center is at your disposal.


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PROFESSIONAL ENGINEERFood-Powder-Horizontal-Ribbon-Mixer-2_副本


The experienced team of engineers is specialized in the R&D and design of mixers, grinding equipment, and plastic recycling machine.  Karvil explores new technical points constantly to create perfect solutions for customers.


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DIRECT FACTORY


Karvil factory has a series of strict standard system to control the procurement of raw materials, manufacturing process, in-process inspection, and product inspection, so as to ensure the quality of our products.


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Applications

ceramics-mixing-machine clay-mixer-machine-karvil masteratc-mixing-machine bakery-food-mixing-machine
silicone-rubber-mixing-machine chewing-gum-mixing-machine 粘合剂 candies-mixing-machine

F.A.Q.

1.Manufacturer or trading company?

We are a professional manufacturer with over 20 years of experience, specializing in Sigma Mixers, Ribbon Blenders, and Planetary Mixers. Unlike trading companies, we have our own R&D team and strict quality control system, which allows us to offer direct factory prices and technical support.

2.What is the main market for your company?

Our machines have been exported to over 50 countries, including markets in Europe, America,Australia and Southeast Asia. We serve industries ranging from chemicals, energetic materials, adhesives, and sealants to food and pharmaceuticals.

3.How do you ensure the quality of the machine before delivery?

Quality is our priority. After production, we conduct a strict FAT (Factory Acceptance Test). We run the machine empty and with load (if applicable) for continuous hours to check noise, vibration, sealing, and temperature. We will send you a detailed running video. You are also welcome to visit or hire a third party (like SGS/BV) for inspection.

4.Can I track the production progress of my order?

Yes. During the production process, our sales team will update you with photos and videos of key stages (machining, welding, assembly, painting) so you can know exactly the status of your equipment.

5.How about the installation and services?

We provide comprehensive support:

Documents: Detailed English manual, electric diagram.

Online Support: Lifetime remote video guidance for installation and troubleshooting.

On-site Service: If needed, we can dispatch engineers to your factory for installation, commissioning, and staff training.

6.How do you pack the machine to ensure safety during long shipping?

We use export-standard plywood cases ensuring stability. For the machine surface, we wrap it with multiple layers of stretch film to prevent moisture and corrosion during sea transportation.

7.Can you provide customized products?

Yes, we have professional engineers to meet your special design needs, so we can provide customized products.

8. What are the payment terms and delivery time?

Production begins after confirming details and receiving a 50% deposit. It usually takes 20-30 days. Once you approve the machine via test videos or on-site inspection, we will arrange shipment immediately after the balance payment.

9.About the product warranty?

We provide 12-month warranty starting. Within the warranty period, we provide free replacement parts with DHL/Fedex . Beyond the warranty, we offer cost-price spare parts and lifetime technical support.

 




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Karvil products have been successful used in the field of powder processing, food, medicine, fine chemical industry.