Views: 43 Author: Site Editor Publish Time: 2024-08-02 Origin: Site
Sigma Mixer Machine is a kind of equipment commonly used for mixing and kneading high-viscosity materials, and plays an important role in the production process of silicone rubber. Here are some detailed information about the use of Sigma Mixer to make silicone rubber:
1. Working principle of Sigma Mixer
Sigma Mixer consists of two intermeshing z blades and a tank with a heating or cooling device. When working, the materials are sheared, kneaded, dispersed and mixed under the action of the z blades to achieve a uniform effect.

2. Application of Sigma Mixer in silicone rubber production
In the production process of silicone rubber, Sigma Mixer is mainly used in the following steps:
Raw material premixing: add the basic raw materials of silicone rubber (such as silica gel, filler, additives, etc.) into the kneading machine for preliminary mixing to make the components evenly dispersed.
Adding vulcanizing agent: Add vulcanizing agent during or after premixing, and mix again to make the vulcanizing agent evenly distributed in the silicone rubber.
Kneading: During the kneading process, the material is repeatedly sheared and kneaded under the action of the kneading paddle to promote the full mixing and reaction of the components.
Degassing: Bubbles are easily generated during the kneading of high-viscosity materials. The kneading machine can be degassed through a vacuum device to remove bubbles in the material and improve the quality of silicone rubber.
3. Advantages of Sigma Mixer
Uniform mixing: Sigma Mixer can achieve uniform mixing of materials and ensure the stable quality of silicone rubber.
High efficiency: the efficient mixing ability of Sigma Mixer improves production efficiency and is suitable for mass production.
Wide application range: Sigma Mixer is suitable for mixing a variety of high-viscosity materials and has a wide range of applications.

With the expansion of the application field of silicone rubber and the improvement of product performance requirements, the technology of Sigma Mixer is also constantly improving. In the future, kneading machine will make more breakthroughs in automatic control, intelligent monitoring, energy saving and environmental protection, and provide better solutions for the efficient production of silicone rubber.
If you have more specific questions about Sigma Mixer and silicone rubber production, or need further technical details, please feel free to let me know!
info@karvil.com
https://www.karvil.com/
Discover the key advantages of ribbon blenders for powder mixing: uniform blending, versatility across industries, high efficiency, gentle action, and easy maintenance. Explore Karvil Machinery's durable solutions.
Discover if sigma blade mixers are ideal for wet granulation in pharmaceuticals and chemicals. Explore advantages, Karvil's Z blade mixers features, design benefits, and comparisons for efficient mixing.
If you are working with Polyester BMC (Bulk Moulding Compound) or DMC, you know the struggle. The material is heavy, incredibly sticky, and tricky to mix.The biggest headache? Glass fibres.You need strong shear force to mix the resin and filler paste, but if the blades run too fast or too hard once
We have successfully completed the fabrication and testing of 10 Sigma Blade Mixers tailored for a specialized application in Turkey involving Cotton and Alcohol/Solvents.Project Breakdown & Technical Focus:Processing cotton with solvents requires high shear force combined with rigorous safety stand
Discover the core construction of Sigma blade mixers: Z-shaped stainless steel blades, jacketed U-troughs for precise temperature control, and hydraulic discharge systems. Ideal for high-viscosity mixing in rocket fuel, explosives, and more. Explore innovations from Karvil for efficient, safe blending.
The Real Challenge with Silicone RubberIf you work with silicone rubber (HTV, RTV, or LSR), you know the headache: Viscosity.We aren't talking about mixing paint or oil. Raw silicone gum is tough. It has a viscosity that can easily exceed 1,000,000 centipoise (cps). It behaves more like a solid piec
Discover how sigma blade mixers resist corrosive chemicals. Learn about SS316L materials, PTFE seals, surface treatments & Karvil's corrosion-resistant designs.
Sigma mixers excel in protein bar production with Z-blade kneading for dense pastes, syrups, and add-ins. Karvil’s food-grade models ensure even texture, hygiene, and easy integration.