Explosion-Proof Double Planetary Mixer

The Challenge: Mixing 92% Ceramic Filler Epoxy

"Our client from Spain needed a solution for mixing Epoxy Resin with extremely high solid content (92% Ceramic Filler). The material is abrasive, heavy, and requires absolute safety due to solvent content."

Solutions:

• Explosion-proof Safety: Full EX-proof system (Motor, Panel, Valves) ensuring safety with solvents.

  Heavy Duty Power: 11KW Siemens-Beide Motor + Twist Blades for high-torque kneading.

• Perfect Dispersion: Dual high-speed dispersing discs (Saw-tooth type) to break agglomeration.

Features 

• ATEX Explosion-Proof Certified: Full ATEX Compliant design for all electrical components and motors. Guarantees maximum safety when processing volatile resin components, essential for compliance in the Spanish/EU market.

• Deep Vacuum Capability: Efficiently removes air and volatile components from the viscous Epoxy/Ceramic paste, preventing voids and oxidation, crucial for achieving superior final product properties.

• Integrated Cooling Jacket: Provides precise temperature control via the circulation jacket to manage the exothermic reaction of the epoxy resin during high-shear mixing, preserving material integrity and preventing premature curing.

• Seamless Discharge System: Paired with a dedicated ATEX-Rated Hydraulic Press for efficient, safe, and complete material discharge without manual intervention, minimizing waste and ensuring operator safety.

Visual Evidence

Technical Specifications

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