300L Explosion-Proof Planetary Mixer

Product Description


This 300L explosion-proof planetary mixer was supplied to a repeat customer in Romania for processing hazardous and potentially explosive materials.

The mixer combines planetary mixing, vacuum processing and jacketed temperature control in one system. All product-contact parts are made from SS316L stainless steel, with mirror-polished internal and external surfaces for applications where material compatibility and cleanability are important.

The mixing system uses two SS316L helical agitators driven by a 22 kW explosion-proof motor and hardened gearbox. The mixing speed can be adjusted from 5 to 50 rpm through a frequency inverter.

A sealed vessel, vacuum system, temperature monitoring and multiple safety interlocks allow the machine to operate under controlled process conditions.

Built Around a Controlled Mixing Process


Explosion-Proof Drive

The main agitator is powered by a 22 kW explosion-proof motor with a hardened-surface gearbox. Mixing speed is adjustable from 5 to 50 rpm, allowing the operator to match the mixing intensity to the material.

Vacuum Processing

The vessel can be connected to an explosion-proof vacuum pump and buffer tank. The system is rated for a vacuum level of up to -0.09 MPa.

The buffer tank also helps protect the mixing vessel from vacuum-pump oil returning through the vacuum line.


Jacketed Vessel

The 381L mixing vessel is equipped with a heating jacket rated for up to 2 bar. Jacket connections are DN25.

This gives the process a separate heat-transfer circuit without exposing the material directly to the heating medium.

316L Wetted Parts

The vessel, agitators and other major product-contact components use SS316L stainless steel.

The vessel has a mirror-polished internal and external finish, making it suitable for applications where corrosion resistance and surface finish are important.

Explosion-Proof Safety System

Safety Interlocks for Hazardous Processing

The machine incorporates multiple mechanical and electrical interlocks to reduce operating risks during lifting, mixing and vacuum processing.

Emergency Stop

Mixing & Lifting Interlock

Vacuum Pressure Interlock

Automatic Cover Stop

Vacuum Backflow Protection

Factory Testing Video

Factory Test Before Shipment

Before delivery, the complete system was assembled and tested at the Karvil factory.

The test covers the planetary mixing system, hydraulic lifting, vacuum system, temperature monitoring and control functions.

Watch the factory test video to see the 300L explosion-proof planetary mixer in operation.

Contact Us for Custom Requirements & Free 3D Layout

Applications 

Projects

Trusted by Global Manufacturers in 50+ Countries. From silicone to adhesives, see how our Sigma Kneaders are solving complex mixing challenges for industry leaders worldwide.

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Services

LABORATORY TEST

Our modern, fully equipped technical center is at your disposal. We welcome you to test your products to experience the advantages of our industrial mixers firsthand.

PROFESSIONAL ENGINEER

Specializing in mixers, grinding, and recycling machines, Karvil's experienced engineering team constantly explores new technologies to create perfect solutions for you.

DIRECT FACTORY

Karvil implements a strict quality control system covering everything from raw material procurement to final product inspection, ensuring the highest manufacturing standards.

FAQ

Is this planetary mixer explosion-proof?

Yes. This configuration uses explosion-proof components for the mixing drive, vacuum system and electrical control system. The exact explosion-proof specification should be matched to the customer's hazardous-area classification.

What material are the product-contact parts made from?

Can the mixer work under vacuum?

Can the mixer heat the material?

Can Karvil customize the mixer for hazardous materials?

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