Kneader Mixer for Silicone Rubber
Sigma Mixer for Silicone Rubber
Standard Design（Customizable）:
Material: SUS 304, 316 or mild steel
Discharging: Tilting discharging/Screw extruding discharging/Bottom plate
Heating: Electric heating/Water heating/Oil heating/Steam heating
Cooling: Water cooling/Jacket cooling
Vacuum: Water-ring vacuum pump/ buffer tank.
Motor: Explosion proof motor
Independent Control Panel: Variable speed/ Temperature/Discharging
Working Volume: 5 to10,000 Cubic Feet (from experiment to production)
Custom Sigma Blade Mixers
Product Introduction
Product Introduction
Karvil Machinery delivered a 100L kneader mixer extruder to the customer for processing food-grade silicone rubber. This machine is engineered for high-viscosity materials, with a focus on reliable mixing, efficient cooling, and hygienic construction.
Key Features
100L working capacity, ideal for batch silicone rubber production.
15 kW Siemens motor with a 15 kW Fuling inverter for smooth speed adjustment.
Cooling jackets on both mixing shafts and screw barrel to maintain stable temperature.
Screw extrusion discharge, Ø108 mm barrel with DN100 manual ball valve.
Sigma mixing blades, mirror-polished for hygiene and easy cleaning.
Stainless steel 304 contact parts, including chamber, cover, and blades (mirror finish).
Inspection access: DN200 manhole and two sight glasses (one with illumination).
Discharge Method Comparison
| Feature | Screw Extrusion Discharge (This Model) | Tilting Discharge |
|---|---|---|
| Efficiency | Continuous and controlled output, especially for sticky or viscous materials | Batch discharge, may leave residues |
| Material Flow | Smooth extrusion through screw barrel | Relies on gravity, less control |
| Space Requirement | Compact design, no need for tilting clearance | Requires larger working area for tank rotation |
| Operator Effort | Easier operation, minimal manual handling | Requires more manual operation |
| Best for | High-viscosity materials like silicone rubber, adhesives | Medium-viscosity materials, easier to flow |
Technical Parameters
| Type | NH-5 | NH-10 | NH-100 | NH-300 | NH-500 | NH-1000 | NH-1500 | NH-2000 | NH-3000 | NH-4000 | NH-5000 | |
| Total Volume (L) | 5 | 10 | 100 | 300 | 500 | 1000 | 1500 | 2000 | 3000 | 4000 | 5000 | |
| Mixed amount/batch (L) | 1.5-3.5 | 3.0-7 | 30-70 | 90-210 | 150-350 | 300-700 | 450-1050 | 600-1400 | 900-2100 | 1200-2800 | 1500-3500 | |
| Rotation Speed (rpm) | 42/34 | 42/34 | 37/21 | 37/22 | 37/23 | 37/26 | 37/22 | 30/21 | 30/21 | 30/20 | 28/18 | |
| Main Motor Power (Kw) | 0.75-1.5 | 1.1-3 | 5.5-11 | 7.5-30 | 15-37 | 22-90 | 22-90 | 30-110 | 30-110 | 45-110 | 55-132 | |
| Heating Methods | Steam Pressure (MPa) | Jacket for steam ≤0.3MPa | ||||||||||
| Electric Power (Kw) | 2.4 | 2.4 | 6 | 12 | 18 | 30 | 45 | 54 | 72 | 72 | 90 | |
| Vacuum (MPa) | 0~ -0.096Mpa (Vacuum Kneader) | |||||||||||
| Discharging Method | Tilting cylinder | |||||||||||
| Screw extrusion | ||||||||||||
Our Services
LABORATORY TEST In order to be able to demonstrate the advantages and modes of action of our industrial mixing machine with your products, our fully equipped modern laboratory/technical center is at your disposal. |
PROFESSIONAL ENGINEER The experienced team of engineers is specialized in the R&D and design of mixers, grinding equipment, and plastic recycling machine. Karvil explores new technical points constantly to create perfect solutions for customers. |
DIRECT FACTORY Karvil factory has a series of strict standard system to control the procurement of raw materials, manufacturing process, in-process inspection, and product inspection, so as to ensure the quality of our products. |
Applications
F.A.Q.
1. Manufacturer or trading company?
We are a manufacturer with strict production standards in China.
2. Where is your company?
Our company is located in Yantai, Shandong,——Powder Equipment Industry Belt.
3. About your company's visit?
We can pick you up at Qingdao Airport conveniently, and then we can take you to our factory.
4. What is the main market for your company?
Asia and Africa, Australia, America, Europe.
5. Can you provide customized products?
Yes, we have professional engineers to meet your special design needs, so we can provide customized products.
6. What is your delivery time?
It usually takes about 20 to 30 days, the exact time also depends on the type and quantity of the product.
7. About the product warranty?
Usually, we provide a 1-year warranty for the products that have been sold, but we can also provide life-long service when you need it to maintain a long-term relationship with you.
8. What are the payment terms?
T/T, L/C, etc.