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Electric Heating Sigma Mixer with Screw Discharge

This 2000L electric heating sigma mixer is designed for heavy-duty mixing and kneading of high-viscosity materials. The machine is equipped with screw discharge, ensuring efficient and clean material output. With thermal oil circulation in the mixing blades, discharge screw, and external jacket, it provides precise temperature control for processing sensitive formulations.

It is widely used in the waterproof materials industry, adhesives, sealants, rubber compounds, and other applications that require controlled heating during mixing.

 
 
【Application Industry】:
Widely used in mixing and kneading of low-to-high viscosity products in many industries such as ceramics, silicone rubber, sealants, clay, chewing gum, candy, bakery food, pharmaceuticals, carbon paste, inks/pigments ,etc.
  • NH-2000

  • KARVIL

Availability:
Electric-Heating-Sigma-Mixer-with-Screw-Discharge_副本

Standard Design(Customizable): 


Material: SUS 304, 316 or mild steel 

Discharging: Tilting discharging/Screw extruding discharging/Bottom plate 

Heating: Electric heating/Water heating/Oil heating/Steam heating 

Cooling: Water cooling/Jacket cooling

Vacuum: Water-ring vacuum pump/ buffer tank. 

Motor: Explosion proof motor 

Independent Control Panel: Variable speed/ Temperature/Discharging 

Working Volume: 5 to10,000 Cubic Feet (from experiment to production)



Kneader Mixer for Silicone Rubber



Kneader Mixer for Silicone Rubber (2)

Custom Sigma Blade Mixers 


Key Features

  • Capacity: 2000 liters total volume

  • Heating System: Thermal oil circulation in blades, screw, and mixing chamber jacket

  • Discharge Method: Hydraulic screw discharge for smooth and efficient unloading

  • Mixer Type: Double Z-blade / sigma blade for strong kneading performance

  • Material of Construction: Stainless steel or carbon steel (customizable)

  • Temperature Control: Stable and uniform heating for consistent product quality

  • Application Materials: Waterproof coatings, sealants, adhesives, silicone rubber, high-viscosity paste


Advantages

  • Uniform Heating: Full circulation of thermal oil prevents hotspots and ensures even processing

  • High Efficiency: Screw discharge reduces manual handling and speeds up production

  • Customizable Design: Options for vacuum, pressure, cooling, or explosion-proof configurations

  • Durability: Heavy-duty structure built for long-term industrial use



Discharge Method Comparison


Feature Screw Extrusion Discharge (This Model) Tilting Discharge
Efficiency Continuous and controlled output, especially for sticky or viscous materials Batch discharge, may leave residues
Material Flow Smooth extrusion through  screw barrel Relies on gravity, less control
Space Requirement Compact design, no need for tilting clearance Requires larger working area for tank rotation
Operator Effort Easier operation, minimal manual handling Requires more manual operation
Best for High-viscosity materials like silicone rubber, adhesives Medium-viscosity materials, easier to flow


Technical Parameters


          Type NH-5 NH-10 NH-100 NH-300 NH-500 NH-1000 NH-1500 NH-2000 NH-3000 NH-4000 NH-5000
Total Volume (L) 5 10 100 300 500 1000 1500 2000 3000 4000 5000
Mixed amount/batch (L) 1.5-3.5 3.0-7 30-70 90-210 150-350 300-700 450-1050 600-1400 900-2100 1200-2800 1500-3500
Rotation Speed (rpm) 42/34 42/34 37/21 37/22 37/23 37/26 37/22 30/21 30/21 30/20 28/18
Main Motor Power (Kw) 0.75-1.5 1.1-3 5.5-11 7.5-30 15-37 22-90 22-90 30-110 30-110 45-110 55-132
Heating Methods Steam Pressure (MPa)                                                                             Jacket for steam
                                                                                   ≤0.3MPa
Electric Power (Kw) 2.4 2.4 6 12 18 30 45 54 72 72 90
Vacuum (MPa)                                                                 0~ -0.096Mpa (Vacuum Kneader)
Discharging Method                                                                             Tilting cylinder
                                                                            Screw extrusion


Our Services

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LABORATORY TEST


In order to be able to demonstrate the advantages and modes of action of our industrial mixing machine with your products, our fully equipped modern laboratory/technical center is at your disposal.


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PROFESSIONAL ENGINEERFood-Powder-Horizontal-Ribbon-Mixer-2_副本


The experienced team of engineers is specialized in the R&D and design of mixers, grinding equipment, and plastic recycling machine.  Karvil explores new technical points constantly to create perfect solutions for customers.


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DIRECT FACTORY


Karvil factory has a series of strict standard system to control the procurement of raw materials, manufacturing process, in-process inspection, and product inspection, so as to ensure the quality of our products.


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Applications

silicone-rubber-mixing-machine sealants-mixing-machine 粘合剂 clay-mixer-machine-karvil
karvil-medicine-mixer-machine ceramics-mixing-machine chewing-gum-mixing-machine masteratc-mixing-machine

F.A.Q.

1. Manufacturer or trading company?

We are a manufacturer with strict production standards in China.

2. Where is your company?

Our company is located in Yantai, Shandong,——Powder Equipment Industry Belt.

3. About your company's visit?

We can pick you up at Qingdao Airport conveniently, and then we can take you to our factory.

4. What is the main market for your company?

Asia and Africa, Australia, America, Europe.

5. Can you provide customized products?

Yes, we have professional engineers to meet your special design needs, so we can provide customized products.

6. What is your delivery time?

It usually takes about 20 to 30 days, the exact time also depends on the type and quantity of the product.

7. About the product warranty?

Usually, we provide a 1-year warranty for the products that have been sold, but we can also provide life-long service when you need it to maintain a long-term relationship with you.

8. What are the payment terms?

T/T, L/C, etc.





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Karvil products have been successful used in the field of powder processing, food, medicine, fine chemical industry.