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Heavy Duty Sigma Mixer

Specifications:
  • Total Capacity: 300 Liters
  • Mixing Blade Type: Heavy-Duty Sigma Blades (Z-shape)
  • Blade Rotation Speed: Blade I: 0 – 37 rpm、Blade II: 0 – 22 rpm
  • Material of Contact Parts: SUS304 Stainless Steel (Mirror Polished, Food Grade)
  • Discharge Method: Hydraulic Tilting Discharge
  • Heating Method: Electric Heating Jacket (Temperature Adjustable)
  • Explosion-proof distribution cabinet, Schneider electronic components
【Application Industry】:
Widely used in mixing and kneading of low-to-high viscosity products in many industries such as ceramics, silicone rubber, sealants, clay, chewing gum, candy, bakery food, pharmaceuticals, carbon paste, inks/pigments ,etc.
  • NH-300

  • KARVIL

Availability:
Heavy-Duty-Sigma-Mixer _副本

Standard Design(Customizable): 


Material: SUS 304, 316 or mild steel 

Discharging: Tilting discharging/Screw extruding discharging/Bottom plate 

Heating: Electric heating/Water heating/Oil heating/Steam heating 

Cooling: Water cooling/Jacket cooling

Vacuum: Water-ring vacuum pump/ buffer tank. 

Motor: Explosion proof motor 

Independent Control Panel: Variable speed/ Temperature/Discharging 

Working Volume: 5 to10,000 Cubic Feet (from experiment to production)

Heavy-Duty-Sigma-Mixer _副本



Heavy-Duty-Sigma-Mixer _副本 (2)

Custom Sigma Blade Mixers 

Product Introduction

Karvil Machinery explosion-proof 300L sigma mixer for our valued customer in the UAE. Specially engineered to handle extremely thick and heavy putty materials, this machine is equipped with reinforced blades and robust construction to meet demanding industrial applications.


What is a Heavy-Duty Sigma Kneader?

Heavy-duty sigma kneader — it's a powerful industrial mixer built for really thick and sticky materials that regular mixers just can’t handle.


Inside the machine, you've got two big Z-shaped blades spinning at different speeds. These blades work together to knead, stretch, and crush the material — perfect for things like putty, sealants, ceramic paste, and sticky adhesives.


Now, what makes it “heavy-duty”?

Well, first — the structure is super strong. The blades are reinforced, the frame is solid, and the motor gives you a ton of torque to keep things moving, even when the material’s tough.

And second — it can come with electric heating or even explosion-proof controls, which is great if you're working with flammable stuff.


Key Structural Components

  1. Sigma Blades (Z-Type)

    • Heavy-duty intermeshing blades with independent rotation create a high-shear environment for thorough kneading.

  2. Mixing Chamber with Heating Jacket

    • Made of SUS304 or SUS316L stainless steel, with optional electric, steam, or oil heating for precise temperature control.

  3. Hydraulic Tilting Discharge System

    • Enables efficient and complete unloading of high-viscosity materials.

  4. Explosion-Proof or Enclosed Electrical Cabinet

    • Equipped with Schneider or Siemens components and overload protection.

  5. Robust Frame & Gearbox

    • Engineered for long-term operation under heavy loads with high torque output.


 

Why Choose a Heavy-Duty Kneader?

  • Excellent performance with sticky, slow-flowing materials

  • Durable and safe, suitable for long production cycles

  • Explosion-proof options for solvent-based or hazardous materials

  • Customizable blade speed, material, and discharge configuration

  • Efficient heating and vacuum integration for precise control


Technical Parameters


          Type NH-5 NH-10 NH-100 NH-300 NH-500 NH-1000 NH-1500 NH-2000 NH-3000 NH-4000 NH-5000
Total Volume (L) 5 10 100 300 500 1000 1500 2000 3000 4000 5000
Mixed amount/batch (L) 1.5-3.5 3.0-7 30-70 90-210 150-350 300-700 450-1050 600-1400 900-2100 1200-2800 1500-3500
Rotation Speed (rpm) 42/34 42/34 37/21 37/22 37/23 37/26 37/22 30/21 30/21 30/20 28/18
Main Motor Power (Kw) 0.75-1.5 1.1-3 5.5-11 7.5-30 15-37 22-90 22-90 30-110 30-110 45-110 55-132
Heating Methods Steam Pressure (MPa)                                                                             Jacket for steam
                                                                                   ≤0.3MPa
Electric Power (Kw) 2.4 2.4 6 12 18 30 45 54 72 72 90
Vacuum (MPa)                                                                 0~ -0.096Mpa (Vacuum Kneader)
Discharging Method                                                                             Tilting cylinder
                                                                            Screw extrusion


Our Services

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LABORATORY TEST


In order to be able to demonstrate the advantages and modes of action of our industrial mixing machine with your products, our fully equipped modern laboratory/technical center is at your disposal.


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PROFESSIONAL ENGINEERFood-Powder-Horizontal-Ribbon-Mixer-2_副本


The experienced team of engineers is specialized in the R&D and design of mixers, grinding equipment, and plastic recycling machine.  Karvil explores new technical points constantly to create perfect solutions for customers.


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DIRECT FACTORY


Karvil factory has a series of strict standard system to control the procurement of raw materials, manufacturing process, in-process inspection, and product inspection, so as to ensure the quality of our products.


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Applications

silicone-rubber-mixing-machine sealants-mixing-machine 粘合剂 clay-mixer-machine-karvil
karvil-medicine-mixer-machine ceramics-mixing-machine chewing-gum-mixing-machine masteratc-mixing-machine

F.A.Q.

1. Manufacturer or trading company?

We are a manufacturer with strict production standards in China.

2. Where is your company?

Our company is located in Yantai, Shandong,——Powder Equipment Industry Belt.

3. About your company's visit?

We can pick you up at Qingdao Airport conveniently, and then we can take you to our factory.

4. What is the main market for your company?

Asia and Africa, Australia, America, Europe.

5. Can you provide customized products?

Yes, we have professional engineers to meet your special design needs, so we can provide customized products.

6. What is your delivery time?

It usually takes about 20 to 30 days, the exact time also depends on the type and quantity of the product.

7. About the product warranty?

Usually, we provide a 1-year warranty for the products that have been sold, but we can also provide life-long service when you need it to maintain a long-term relationship with you.

8. What are the payment terms?

T/T, L/C, etc.





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Karvil products have been successful used in the field of powder processing, food, medicine, fine chemical industry.