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Heavy Duty Z Blade Mixer

Specifications:
  • Total Volume: 400L
  • Blades: Heavy-duty Z-shape, cast steel with SS304 cladding
  • Mixing Chamber & Contact Parts: Stainless Steel 304, mirror-polished
  • Discharge Method: Hydraulic tilting
  • Sealing: PTFE stuffing box, easy to replace
  • Frame & Cover: Carbon steel with protective coating
  • Lid: Two sight glasses, one with lighting
 
【Application Industry】:
Widely used in mixing and kneading of low-to-high viscosity products in many industries such as ceramics, silicone rubber, sealants, clay, chewing gum, candy, bakery food, pharmaceuticals, carbon paste, inks/pigments ,etc.
  • NH-400

  • KARVIL

Availability:
Heavy-Duty-Z-Blade-Mixer (5)

Standard Design(Customizable): 


Material: SUS 304, 316 or mild steel 

Discharging: Tilting discharging/Screw extruding discharging/Bottom plate 

Heating: Electric heating/Water heating/Oil heating/Steam heating 

Cooling: Water cooling/Jacket cooling

Vacuum: Water-ring vacuum pump/ buffer tank. 

Motor: Explosion proof motor 

Independent Control Panel: Variable speed/ Temperature/Discharging 

Working Volume: 5 to10,000 Cubic Feet (from experiment to production)

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Heavy-Duty-Sigma-Mixer _副本 (2)

Durable Z Blade Kneader for Sticky Materia

Product Introduction

The Karvil 400L Heavy-Duty Sigma Mixer is designed for extremely sticky, hard, and glue-rich materials. Perfect for industries producing solid watercolors, rubber compounds, adhesives, and high-viscosity pastes, this mixer ensures efficient mixing, minimal waste, and long-lasting durability.

With reinforced Z-shaped blades, stainless steel contact parts, and a hydraulic tilting discharge system, it is built to handle tough materials that standard mixers cannot process reliably.


What is a Heavy-Duty Z Blade Mixer?

Heavy-duty Z blade mixer — it's a powerful industrial mixer built for really thick and sticky materials that regular mixers just can’t handle.


Inside the machine, you've got two big sigma-shaped blades spinning at different speeds. These blades work together to knead, stretch, and crush the material — perfect for things like putty, sealants, ceramic paste, and sticky adhesives.


Now, what makes it “heavy-duty”?

Well, first — the structure is super strong. The blades are reinforced, the frame is solid, and the motor gives you a ton of torque to keep things moving, even when the material’s tough.

And second — it can come with electric heating or even explosion-proof controls, which is great if you're working with flammable stuff.


Key Features

  1. High-Viscosity Handling: Easily mixes hard, glue-rich, or elastic materials.

  2. Durable Construction: Heavy-duty cast steel blades with SS304 cladding.

  3. Hydraulic Tilting Discharge: Safe, clean, and fast emptying of material.

  4. Hygienic & Easy to Clean: Mirror-polished SS304 contact surfaces.

  5. Reliable Sealing System: PTFE stuffing box reduces leakage and maintenance time.

  6. Enhanced Visibility: Two sight glasses, one with built-in light, for monitoring.


Technical Parameters


          Type NH-5 NH-10 NH-100 NH-300 NH-500 NH-1000 NH-1500 NH-2000 NH-3000 NH-4000 NH-5000
Total Volume (L) 5 10 100 300 500 1000 1500 2000 3000 4000 5000
Mixed amount/batch (L) 1.5-3.5 3.0-7 30-70 90-210 150-350 300-700 450-1050 600-1400 900-2100 1200-2800 1500-3500
Rotation Speed (rpm) 42/34 42/34 37/21 37/22 37/23 37/26 37/22 30/21 30/21 30/20 28/18
Main Motor Power (Kw) 0.75-1.5 1.1-3 5.5-11 7.5-30 15-37 22-90 22-90 30-110 30-110 45-110 55-132
Heating Methods Steam Pressure (MPa)                                                                             Jacket for steam
                                                                                   ≤0.3MPa
Electric Power (Kw) 2.4 2.4 6 12 18 30 45 54 72 72 90
Vacuum (MPa)                                                                 0~ -0.096Mpa (Vacuum Kneader)
Discharging Method                                                                             Tilting cylinder
                                                                            Screw extrusion


Our Services

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LABORATORY TEST


In order to be able to demonstrate the advantages and modes of action of our industrial mixing machine with your products, our fully equipped modern laboratory/technical center is at your disposal.


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PROFESSIONAL ENGINEERFood-Powder-Horizontal-Ribbon-Mixer-2_副本


The experienced team of engineers is specialized in the R&D and design of mixers, grinding equipment, and plastic recycling machine.  Karvil explores new technical points constantly to create perfect solutions for customers.


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DIRECT FACTORY


Karvil factory has a series of strict standard system to control the procurement of raw materials, manufacturing process, in-process inspection, and product inspection, so as to ensure the quality of our products.


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Applications

silicone-rubber-mixing-machine sealants-mixing-machine 粘合剂 clay-mixer-machine-karvil
karvil-medicine-mixer-machine ceramics-mixing-machine chewing-gum-mixing-machine masteratc-mixing-machine

F.A.Q.

Q1: Can this mixer handle extremely sticky materials?
A: Yes. The reinforced Z blades and heavy-duty motor are designed for high-viscosity, glue-rich materials.

Q2: Is cleaning difficult after sticky materials?
A: Not at all. All contact parts are mirror-polished stainless steel, making cleaning fast and hygienic.

Q3: How does hydraulic tilting improve safety?
A: Operators can empty the mixer without manual lifting or risk of spillage, reducing labor and accidents.

Q4: Can it be customized for my production needs?
A: Yes. Options include heating/cooling jackets, vacuum mixing, explosion-proof motors, and PLC control.

Q5: What industries benefit most from this mixer?
A: Solid watercolor, adhesives, polymers, rubber, sealants, food pastes, and specialty high-viscosity materials.




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Karvil products have been successful used in the field of powder processing, food, medicine, fine chemical industry.