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Vacuum Screw Discharge Kneader Mixer

 
  • Capacity: 2700 L Total Volume with a 1900L Effective Working Volume. .

  • Power: Driven by a high-power 110kW (6-pole) WEG Motor (UL Certified) with Variable Frequency Drive (VFD) control, allowing blade speeds to range from 0-30rpm(Fast) and 0-21rpm (Slow).

  • Durability : All parts in contact with the material,  are lined with robust Mn16 Wear-Resistant Steel

  • Heating System: Comprehensive heating through Heating Jackets on the main barrel and bottom screw barrel, supplemented by Electric Heating Coils on the outer screw barrel for precise temperature management.

  • Vacuum & Discharge: Features a high-efficiency vacuum system capable of achieving a deep vacuum level of -0.09 MPa. Material is discharged via Screw Extrusion.

 
 
【Application Industry】:
Widely used in mixing and kneading of low-to-high viscosity products in many industries such as ceramics, silicone rubber, sealants, clay, chewing gum, candy, bakery food, pharmaceuticals, carbon paste, inks/pigments ,etc.
  • NH-2700

  • KARVIL

Availability:
Double Z Blade Mixer Sigma Mixer with Screw Discharging_副本

Standard Design(Customizable): 


Material: SUS 304, 316 or mild steel 

Discharging: Tilting discharging/Screw extruding discharging/Bottom plate 

Heating: Electric heating/Water heating/Oil heating/Steam heating 

Cooling: Water cooling/Jacket cooling

Vacuum: Water-ring vacuum pump/ buffer tank. 

Motor: Explosion proof motor 

Independent Control Panel: Variable speed/ Temperature/Discharging 

Working Volume: 5 to10,000 Cubic Feet (from experiment to production)



Kneader Mixer for Silicone Rubber



Kneader Mixer for Silicone Rubber (2)

Vacuum Screw Discharge Kneader Mixer


Product Overview

The Ultimate Solution for High-Wear, High-Viscosity Materials


The KARVIL 2700L Vacuum Screw Discharge Kneader Mixer is a powerful machine specifically engineered for processing extremely viscous and abrasive materials, such as crushed asphalt shingles.

Built for continuous, heavy-duty operation, this kneader combines massive capacity, powerful 110kW UL-certified drive, precise temperature control (heating jackets/coils), and superior wear resistance (Mn16 steel) to deliver unparalleled mixing performance and product homogeneity in the most demanding industrial applications.



Key Features


1. Extreme Durability & Wear Resistance

  • Advanced Material Construction: All material contact parts—including the Sigma blades, mixing chamber, and screw barrel liner—are constructed from Mn16 Wear-Resistant Steel.

  • Reinforced Blades: The exterior of the mixing blades is clad with a 10mm thick layer of Mn16, ensuring minimal wear and extended service life when processing abrasive materials like asphalt granules.


2. Power & Precision Drive System

  • High-Power Motor: Driven by a 110kW, 6-pole main motor from the reputable WEG brand, complete with UL certification for safety and reliability.

  • Variable Speed Control (VFD): Features frequency control, allowing operators to precisely adjust blade speeds from 0-30rpm (Fast) and 0-21 (Slow) for optimized mixing shear control.


3. Advanced Heating & Temperature Control

  • Comprehensive Heating System: Equipped with heating jackets on the mixing barrel and the bottom screw barrel, complemented by electric heating coils on the outer screw barrel for uniform, efficient temperature maintenance critical for asphalt processing.


4. Superior Vacuum Capability

  • High-Efficiency Vacuum System: Includes a dedicated vacuum pump, buffer tank, and metal hose connections.

  • Guaranteed Vacuum Level: Capable of achieving a deep vacuum of -0.09 MPa, essential for de-aerating, solvent extraction, and ensuring product purity.


5. Efficient Discharge

  • Screw Extrusion Discharge: High-viscosity materials are efficiently and completely discharged via a powerful screw extrusion system, minimizing residue and cleaning downtime.


Technical Parameters


          Type NH-5 NH-10 NH-100 NH-300 NH-500 NH-1000 NH-1500 NH-2000 NH-3000 NH-4000 NH-5000
Total Volume (L) 5 10 100 300 500 1000 1500 2000 3000 4000 5000
Mixed amount/batch (L) 1.5-3.5 3.0-7 30-70 90-210 150-350 300-700 450-1050 600-1400 900-2100 1200-2800 1500-3500
Rotation Speed (rpm) 42/34 42/34 37/21 37/22 37/23 37/26 37/22 30/21 30/21 30/20 28/18
Main Motor Power (Kw) 0.75-1.5 1.1-3 5.5-11 7.5-30 15-37 22-90 22-90 30-110 30-110 45-110 55-132
Heating Methods Steam Pressure (MPa)                                                                             Jacket for steam
                                                                                   ≤0.3MPa
Electric Power (Kw) 2.4 2.4 6 12 18 30 45 54 72 72 90
Vacuum (MPa)                                                                 0~ -0.096Mpa (Vacuum Kneader)
Discharging Method                                                                             Tilting cylinder
                                                                            Screw extrusion


Our Services

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LABORATORY TEST


In order to be able to demonstrate the advantages and modes of action of our industrial mixing machine with your products, our fully equipped modern laboratory/technical center is at your disposal.


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PROFESSIONAL ENGINEERFood-Powder-Horizontal-Ribbon-Mixer-2_副本


The experienced team of engineers is specialized in the R&D and design of mixers, grinding equipment, and plastic recycling machine.  Karvil explores new technical points constantly to create perfect solutions for customers.


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DIRECT FACTORY


Karvil factory has a series of strict standard system to control the procurement of raw materials, manufacturing process, in-process inspection, and product inspection, so as to ensure the quality of our products.


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Applications


silicone-rubber-mixing-machine sealants-mixing-machine 粘合剂 clay-mixer-machine-karvil
karvil-medicine-mixer-machine ceramics-mixing-machine chewing-gum-mixing-machine masteratc-mixing-machine


Certifications

sigam mxier新 fcm atex


F.A.Q.

1. Manufacturer or trading company?

We are a manufacturer with strict production standards in China.

2. Where is your company?

Our company is located in Yantai, Shandong,——Powder Equipment Industry Belt.

3. About your company's visit?

We can pick you up at Qingdao Airport conveniently, and then we can take you to our factory.

4. What is the main market for your company?

Asia and Africa, Australia, America, Europe.

5. Can you provide customized products?

Yes, we have professional engineers to meet your special design needs, so we can provide customized products.

6. What is your delivery time?

It usually takes about 20 to 30 days, the exact time also depends on the type and quantity of the product.

7. About the product warranty?

Usually, we provide a 1-year warranty for the products that have been sold, but we can also provide life-long service when you need it to maintain a long-term relationship with you.

8. What are the payment terms?

T/T, L/C, etc.





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Karvil products have been successful used in the field of powder processing, food, medicine, fine chemical industry.