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500L Electric Heating Sigma Kneader with Screw Extrusion

Specifications:
  • Total Volume : 500 Liters/ Effective Working Volume: 350 Liters
  • Blade Type : Double Z-blades (Sigma Blades)
  • Main Motor Power: 30 kW - 4 Pole (Siemens Beide)
  • Discharge Method : Screw Extrusion 
  • Screw Extruder Motor : 7.5 kW (Siemens Beide)
  • Lid Opening/Closing : Hydraulic System 
  • Hydraulic Station Motor : 1.1 kW (Siemens Beide)
  • Heating System : Electric Heating with Thermal Oil Jacket (Max. Temperature 100℃)
  • Discharge Height : 1321 mm (52 inches) from the ground
  • Safety Features : Safety limit switch equipped (Machine stops instantly when lid opens)
  • Material of Construction :
  • Contact Parts : SS304 Stainless Steel (Mirror-Polished surface for blades, chamber, and lid)
  • Non-Contact Parts : Carbon Steel with premium industrial paint finish

 
【Application Industry】:
Widely used in mixing and kneading of low-to-high viscosity products in many industries such as ceramics, silicone rubber, sealants, clay, chewing gum, candy, bakery food, pharmaceuticals, carbon paste, inks/pigments ,etc.
 
Karvil Machinery is the supplier of Siemens and provide the sigma blade mixer for its application

  • NH-850

  • KARVIL

Availability:

500L Electric Heating Sigma Kneader with Screw Extrusion-min

Standard Design(Customizable):


Material: SUS 304, 316 or mild steel 

Discharging: Tilting discharging/Screw extruding discharging/Bottom plate 

Heating: Electric heating/Water heating/Oil heating/Steam heating 

Cooling: Water cooling/Jacket cooling

Vacuum: Water-ring vacuum pump/ buffer tank. 

Motor: Explosion proof motor 

Independent Control Panel: Variable speed/ Temperature/Discharging 

Working Volume: 5 to10,000 Cubic Feet (from experiment to production)



Engineered for Precision, Built for Heavy-Duty Performance


Recently manufactured and exported to a long-term client in the United States, this 500L Electric Heating Screw Extrusion Sigma Kneader is a premium solution tailored for high-viscosity materials like silica-based catalyst agglomerates. Mounted on a robust integrated base, the machine combines powerful shearing action, uniform thermal oil heating, and a seamless screw-discharge system at a customized ergonomic height.



Key Features & Advantages 


500L Electric Heating Sigma Kneader with Screw Extrusion (14)


Reliable Powertrain (Siemens Powered)

Equipped with high-quality Siemens Beide motors across the board (30kW main motor, 7.5kW screw motor, and 1.1kW hydraulic motor), ensuring stable, continuous operation even when processing ultra-dense catalyst masses.

500L Electric Heating Sigma Kneader with Screw Extrusion (8)



Ultimate Safety Design

Features a smart safety interlock (limit switch) integrated with the hydraulic lid system. The mixer automatically halts operation the moment the upper lid is opened, ensuring zero risk to operators.

500L Electric Heating Sigma Kneader with Screw Extrusion (4)_副本



Hygienic & Easy to Clean

All material contact parts—including the Sigma blades, mixing chamber, and inner lid—are constructed from premium SS304 stainless steel with a high-grade mirror-polished finish. This prevents material adhesion and ensures zero contamination of the catalyst.

500L Electric Heating Sigma Kneader with Screw Extrusion (7)



Customized Discharge

The screw extruder guarantees 100% clean discharge of sticky materials. Designed specifically for the client's workflow, the discharge port is elevated to 1321mm (52 inches) from the ground, perfectly matching their downstream collection bins.




Technical Parameters

          Type NH-5 NH-10 NH-100 NH-300 NH-500 NH-1000 NH-1500 NH-2000 NH-3000 NH-4000 NH-5000
Total Volume (L) 5 10 100 300 500 1000 1500 2000 3000 4000 5000
Mixed amount/batch (L) 1.5-3.5 3.0-7 30-70 90-210 150-350 300-700 450-1050 600-1400 900-2100 1200-2800 1500-3500
Rotation Speed (rpm) 42/34 42/34 37/21 37/22 37/23 37/26 37/22 30/21 30/21 30/20 28/18
Main Motor Power (Kw) 0.75-1.5 1.1-3 5.5-11 7.5-30 15-37 22-90 22-90 30-110 30-110 45-110 55-132
Heating Methods Steam Pressure (MPa)                                                                             Jacket for steam
                                                                                   ≤0.3MPa
Electric Power (Kw) 2.4 2.4 6 12 18 30 45 54 72 72 90
Vacuum (MPa)                                                                 0~ -0.096Mpa (Vacuum Kneader)
Discharging Method                                                                             Tilting cylinder
                                                                            Screw extrusion


Applications

ceramics-mixing-machine clay-mixer-machine-karvil masteratc-mixing-machine sealants-mixing-machine
silicone-rubber-mixing-machine chewing-gum-mixing-machine 粘合剂 candies-mixing-machine


Our Services

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LABORATORY TEST


In order to be able to demonstrate the advantages and modes of action of our industrial mixing machine with your products, our fully equipped modern laboratory/technical center is at your disposal.


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PROFESSIONAL ENGINEERFood-Powder-Horizontal-Ribbon-Mixer-2_副本


The experienced team of engineers is specialized in the R&D and design of mixers, grinding equipment, and plastic recycling machine.  Karvil explores new technical points constantly to create perfect solutions for customers.


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DIRECT FACTORY


Karvil factory has a series of strict standard system to control the procurement of raw materials, manufacturing process, in-process inspection, and product inspection, so as to ensure the quality of our products.


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F.A.Q.

1.Manufacturer or trading company?

We are a professional manufacturer with over 20 years of experience, specializing in Sigma Mixers, Ribbon Blenders, and Planetary Mixers. Unlike trading companies, we have our own R&D team and strict quality control system, which allows us to offer direct factory prices and technical support.

2.What is the main market for your company?

Our machines have been exported to over 50 countries, including markets in Europe, America,Australia and Southeast Asia. We serve industries ranging from chemicals, energetic materials, adhesives, and sealants to food and pharmaceuticals.

3.How do you ensure the quality of the machine before delivery?

Quality is our priority. After production, we conduct a strict FAT (Factory Acceptance Test). We run the machine empty and with load (if applicable) for continuous hours to check noise, vibration, sealing, and temperature. We will send you a detailed running video. You are also welcome to visit or hire a third party (like SGS/BV) for inspection.

4.Can I track the production progress of my order?

Yes. During the production process, our sales team will update you with photos and videos of key stages (machining, welding, assembly, painting) so you can know exactly the status of your equipment.

5.How about the installation and services?

We provide comprehensive support:

Documents: Detailed English manual, electric diagram.

Online Support: Lifetime remote video guidance for installation and troubleshooting.

On-site Service: If needed, we can dispatch engineers to your factory for installation, commissioning, and staff training.

6.How do you pack the machine to ensure safety during long shipping?

We use export-standard plywood cases ensuring stability. For the machine surface, we wrap it with multiple layers of stretch film to prevent moisture and corrosion during sea transportation.

7.Can you provide customized products?

Yes, we have professional engineers to meet your special design needs, so we can provide customized products.

8. What are the payment terms and delivery time?

Production begins after confirming details and receiving a 50% deposit. It usually takes 20-30 days. Once you approve the machine via test videos or on-site inspection, we will arrange shipment immediately after the balance payment.

9.About the product warranty?

We provide 12-month warranty starting. Within the warranty period, we provide free replacement parts with DHL/Fedex . Beyond the warranty, we offer cost-price spare parts and lifetime technical support.

 

 




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Karvil products have been successful used in the field of powder processing, food, medicine, fine chemical industry.