Industrial Double-Deck Horizontal Ribbon Blender
Product Description
Overview
Designed specifically for high-capacity food-grade powder processing, this integrated mixing system features a dual-level setup with a 1000L upper ribbon blender and a 5000L lower ribbon blender. Mounted on a heavy-duty customized carbon steel platform, it utilizes gravity to streamline the feeding and discharging process. Equipped with an advanced PLC touch screen and precise weighing modules, this system ensures fully automated, recipe-driven batch mixing with zero compromise on safety and hygiene.
Core Advantages
Food-Grade Sanitary Standard
All material contact parts are made of SS304 Stainless Steel with a high-end mirror polish inside. The exterior features a premium brushed finish.
Smart PLC & Weighing Integration
Features a fully integrated PLC control panel with a touch screen. It supports recipe design, automated programming, weight data storage, and one-touch feeding/discharging control.
World-Class Components
Powered by Siemens (Beide) main motors, Fuling inverters, and Schneider electrical components for unmatched durability and stable 380V, 50Hz, 3-Phase operation.
Ultimate Safety Design
Equipped with safety grid interlocks. The machine automatically shuts down if the top cover or cleaning window is opened, ensuring operator safety.
Machine in Action: Factory Walkthrough & Test Run
Take an exclusive look inside the Karvil Machinery manufacturing facility. This comprehensive walkthrough and FAT video showcases the fully assembled 1000L & 5000L double-deck ribbon blender system before its shipment to South America.
Technical Parameters
Spec | WLDH-100 | WLDH-300 | WLDH-500 | WLDH-1000 | WLDH-1500 | WLDH-2000 | WLDH-3000 | WLDH-4000 | WLDH-6000 | WLDH-8000 | WLDH-10000 |
Total volume(L) | 100 | 300 | 500 | 1000 | 1500 | 2000 | 3000 | 4000 | 6000 | 8000 | 10000 |
Mixed amount/batch (L) | 30-60 | 90-180 | 150-300 | 400-600 | 450-900 | 600-1200 | 900-1800 | 1200-2400 | 1800-3600 | 2400-4800 | 3000-6000 |
Power (Kw) | 1.5-4 | 3-5.5 | 4-11 | 7.5-15 | 11-18.5 | 15-22 | 18.5-30 | 22-37 | 37-55 | 37-55 | 45-75 |
Rotating speed (RPM) | 65 | 65 | 65 | 46 | 38 | 33 | 28 | 28 | 28 | 24 |
Applications
Projects
At Karvil Machinery, we don’t just manufacture standard equipment; we deliver customized, turnkey powder mixing solutions tailored to your specific facility requirements. With decades of industry experience, we have successfully installed thousands of production lines globally. Explore some of our recent global installations below:
2000L Jacketed Ribbon Blender for an Australian Grain & Wax Powder Client
Nestlé: Two 500L Carbon Steel Ribbon Blending Systems Shipping
Shipping a 2000L Horizontal Ribbon Mixer to New Zealand
FAQ
Why should we choose Karvil Machinery for our powder mixing production line?
Karvil Machinery is a leading, direct manufacturer specializing in horizontal ribbon blenders and powder handling equipment with decades of industry experience. Our commitment to quality and stable performance has earned us a high rate of repeat customers globally. We are proud to be the long-term trusted supplier for Fortune 500 companies and industry leaders, including Nestlé, Dow Chemical, Clariant, and Siemens. When you choose Karvil, you are choosing world-class engineering and reliable factory-direct support.
We process food-grade powders. How does this double-deck blender ensure sanitary standards?
Can the PLC and weighing system store multiple recipes for different products?
What happens if a component breaks down? Is it easy to find spare parts overseas
The specification states 380V, 50Hz, 3-Phase. Can you customize the voltage for our local power grid?