You are here: Home » Products » Planetary Mixers » Explosion-Proof Double Planetary Mixer

Explosion-Proof Double Planetary Mixer

200L Industrial Vacuum Double Planetary Mixer System

Integrated with Explosion-Proof Hydraulic Discharge Press and Cooling Jacket.

Model: PM-200L (Customized for Epoxy Resin)
Main Motor: 11KW Explosion-proof (Siemens Beide)
Key Components: NSK Bearings & Schneider Electric
Wetted Material: SUS304 Stainless Steel (Mirror Polished)
Mixing System: 2 Twist Blades + 2 High-Speed Dispersers
Vacuum Degree: -0.098 Mpa (With Buffer Tank)
Safety: Full Ex-proof System & Hydraulic Lifting
Jacket: Cooling/Heating Jacket Included

Designed specifically for the challenging mixing of Epoxy-Based Resin 92% Ceramic Filler and other high-viscosity, high-solids content materials, ensuring superior dispersion and uniformity.

Model:
300


Availability:



Inquiry

The Challenge: Mixing 92% Ceramic Filler Epoxy

"Our client from Spain needed a solution for mixing Epoxy Resin with extremely high solid content (92% Ceramic Filler). The material is abrasive, heavy, and requires absolute safety due to solvent content."

Solutions:

Explosion-proof Safety: Full EX-proof system (Motor, Panel, Valves) ensuring safety with solvents.
Heavy Duty Power: 11KW Siemens-Beide Motor + Twist Blades for high-torque kneading.
Perfect Dispersion: Dual high-speed dispersing discs (Saw-tooth type) to break agglomeration.

Features

ATEX Explosion-Proof Certified: Full ATEX Compliant design for all electrical components and motors. Guarantees maximum safety when processing volatile resin components, essential for compliance in the Spanish/EU market.
Deep Vacuum Capability: Efficiently removes air and volatile components from the viscous Epoxy/Ceramic paste, preventing voids and oxidation, crucial for achieving superior final product properties.
Integrated Cooling Jacket: Provides precise temperature control via the circulation jacket to manage the exothermic reaction of the epoxy resin during high-shear mixing, preserving material integrity and preventing premature curing.
Seamless Discharge System: Paired with a dedicated ATEX-Rated Hydraulic Press for efficient, safe, and complete material discharge without manual intervention, minimizing waste and ensuring operator safety.

Visual Evidence

Explosion-Proof-Double- Planetary-Mixer (4)

Dual-Twist Blades + Dual-Dispersers: Designed for High Viscosity.

Explosion-Proof-Double- Planetary-Mixer (3)

Full Ex-proof System (Class Ex d II BT4). Schneider Electric Components ensuring global reliability.

Explosion-Proof-Double- Planetary-Mixer (9)

Mirror Polished SS304 Vessel. Easy to clean. Cooling jacket included for temperature sensitive resins.

Explosion-Proof-Double- Planetary-Mixer (8)

- 0.098Mpa High Vacuum capability with Buffer Tank protection.

Technical Specifications

44a71b9c693e815808b1ee9d32a24cd

Superior High-Viscosity and High-Solids Handling

Karvil mixers are engineered specifically for the most challenging mixing tasks in modern industrial processes:

Ultra-High Viscosity Capability: The mixers are designed to handle materials with viscosities ranging from 10,000 cPs up to 1,000,000 cPs, with special customized models reaching even higher (up to 5,000,000 cPs). This is crucial for products like battery pastes, high-density sealants, and specialty chemical compounds.
Zero Dead Zones & High Homogeneity: The double planetary movement ensures that the mixing paddles both rotate on their own axis and revolve around the tank's center. This complex motion thoroughly processes all material in the vessel, eliminating dead zones and achieving rapid, superior uniformity.

Advanced Process Control and Multi-Functionality

Karvil positions its equipment as a comprehensive processing platform, not just a mixer:

Integrated Vacuum Degassing: The reliable airtight tank and powerful vacuum system efficiently remove air and moisture trapped in high-viscosity pastes. This is essential for preventing defects in final products like electronic materials, optical adhesives, and sealants, guaranteeing high density and stability.
Precision Temperature Control (Heating & Cooling): The jacketed design allows for precise thermal management via electric heating, steam, or circulating fluid. This enables tight control over complex, temperature-sensitive processes (e.g., polymer reactions or high-solids dispersion).

Optimized Structure for Efficiency and Reliability

The design focuses on improving manufacturing workflow and long-term durability:

Hydraulic Operation and Easy Cleaning: The hydraulic lifting system facilitates easy access for maintenance, cleaning, and rapid exchange of mixing tanks (Changeable Inner Tank design). This drastically reduces downtime and prevents cross-contamination between batches.
High Precision Assembly: Karvil emphasizes high-tolerance manufacturing (core parts precision often less than 30 $\mu\text{m}$) to ensure stable running, low vibration, and quiet operation, extending the equipment's lifespan and reliability.

Explosion-Proof Double Planetary Mixer