You are here: Home » Products » Planetary Mixers » Explosion-Proof Double Planetary Mixer

Explosion-Proof Double Planetary Mixer

200L Industrial Vacuum Double Planetary Mixer System
Integrated with Explosion-Proof Hydraulic Discharge Press and Cooling Jacket.
 
Designed specifically for the challenging mixing of Epoxy-Based Resin 92% Ceramic Filler and other high-viscosity, high-solids content materials, ensuring superior dispersion and uniformity.
  • 300

Availability:

Features


  • ATEX Explosion-Proof Certified: Full ATEX Compliant design for all electrical components and motors. Guarantees maximum safety when processing volatile resin components, essential for compliance in the Spanish/EU market.

  • Deep Vacuum Capability: Efficiently removes air and volatile components from the viscous Epoxy/Ceramic paste, preventing voids and oxidation, crucial for achieving superior final product properties.

  • Integrated Cooling Jacket: Provides precise temperature control via the circulation jacket to manage the exothermic reaction of the epoxy resin during high-shear mixing, preserving material integrity and preventing premature curing.

  • Seamless Discharge System: Paired with a dedicated ATEX-Rated Hydraulic Press for efficient, safe, and complete material discharge without manual intervention, minimizing waste and ensuring operator safety.


86cb455ac706efef3940f5096b9ab960_副本_副本


Electric-Heating-Vacuum-Double-Planetary-Mixer (5)




44a71b9c693e815808b1ee9d32a24cd


Widely applicable in applications requiring high mixing uniformity and degassing performance

This series of planetary mixers, with its superior performance, has been widely used in the following key industrial sectors:

New Energy/Battery Industry: Positive and negative electrode slurries, high-viscosity electrode slurries, conductive inks, and lithium battery sealants.

Adhesives/Sealants: Silicone sealants, polyurethane adhesives, anaerobic adhesives, structural adhesives, automotive sealants, and hot-melt adhesives.

Fine Chemicals: Various high-solids pastes, putties, ceramic slurries, abrasives, colorants, and polymer composites.

Special Applications: Mixing of specialized chemicals such as military materials, pyrotechnics, and polymer reactants, where safety, uniformity, and degassing are crucial.


Superior High-Viscosity and High-Solids Handling

Karvil mixers are engineered specifically for the most challenging mixing tasks in modern industrial processes:

Ultra-High Viscosity Capability: The mixers are designed to handle materials with viscosities ranging from 10,000 cPs up to 1,000,000 cPs, with special customized models reaching even higher (up to 5,000,000 cPs). This is crucial for products like battery pastes, high-density sealants, and specialty chemical compounds.
Zero Dead Zones & High Homogeneity: The double planetary movement ensures that the mixing paddles both rotate on their own axis and revolve around the tank's center. This complex motion thoroughly processes all material in the vessel, eliminating dead zones and achieving rapid, superior uniformity.

Advanced Process Control and Multi-Functionality

Karvil positions its equipment as a comprehensive processing platform, not just a mixer:

Integrated Vacuum Degassing: The reliable airtight tank and powerful vacuum system efficiently remove air and moisture trapped in high-viscosity pastes. This is essential for preventing defects in final products like electronic materials, optical adhesives, and sealants, guaranteeing high density and stability.
Precision Temperature Control (Heating & Cooling): The jacketed design allows for precise thermal management via electric heating, steam, or circulating fluid. This enables tight control over complex, temperature-sensitive processes (e.g., polymer reactions or high-solids dispersion).

Optimized Structure for Efficiency and Reliability

The design focuses on improving manufacturing workflow and long-term durability:

 

  • Hydraulic Operation and Easy Cleaning: The hydraulic lifting system facilitates easy access for maintenance, cleaning, and rapid exchange of mixing tanks (Changeable Inner Tank design). This drastically reduces downtime and prevents cross-contamination between batches.

  • High Precision Assembly: Karvil emphasizes high-tolerance manufacturing (core parts precision often less than 30 $\mu\text{m}$) to ensure stable running, low vibration, and quiet operation, extending the equipment's lifespan and reliability.

Previous: 
Next: 
Product Inquiry
Facebook
YouTube
LinkedIn
Instagram
WELCOME
Karvil products have been successful used in the field of powder processing, food, medicine, fine chemical industry.