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Industrial Double-Deck Horizontal Ribbon Blender

1. Upper Unit: 1000L Horizontal Ribbon Blender
 
Total / Working Volume: 1000 Liters / 600 Liters
Main Motor Power: 7.5 kW (Siemens Beide) 
Speed & Control: 0-46 r/min, VFD control (7.5 kW Fuling Inverter) 
Material (Contact Parts): Food Grade SS304 (Inner mirror polish, outer brushed) 
Thickness | Shell: 5mm | Ribbon: 8mm | End Plate: 8mm 
Discharge Method: Bottom pneumatic butterfly valve (DN150) with discharging screw (1.5kW, Ø159mm)
 
2. Lower Unit: 5000L Horizontal Ribbon Blender
 
Total / Working Volume: 5000 Liters / 3000 Liters 
Main Motor Power: 37 kW (Siemens Beide) 
Speed & Control: 0-27 r/min, VFD control (37 kW Fuling Inverter) 
Material (Contact Parts): Food Grade SS304 (Inner mirror polish, outer brushed) 
Thickness | Shell: 6mm | Ribbon: 12mm | End Plate: 14mm 
Discharge Method:Bottom pneumatic gate valve (DN250), 450mm clearance to ground 
Top Cover Features: 5mm thickness, 400x500mm cleaning window with safety grid, DN250 inlet
  • WLDH-5000

  • Karvil

Availability:
Industrial Double-Deck Horizontal Ribbon Blender (3)

Overview

Designed specifically for high-capacity food-grade powder processing, this integrated mixing system features a dual-level setup with a 1000L upper ribbon blender and a 5000L lower ribbon blender. Mounted on a heavy-duty customized carbon steel platform, it utilizes gravity to streamline the feeding and discharging process. Equipped with an advanced PLC touch screen and precise weighing modules, this system ensures fully automated, recipe-driven batch mixing with zero compromise on safety and hygiene.

Core Advantages

Industrial Double-Deck Horizontal Ribbon Blender (1)

Food-Grade Sanitary Standard

All material contact parts are made of SS304 Stainless Steel with a high-end mirror polish inside. The exterior features a premium brushed finish.

Smart PLC & Weighing Integration

Features a fully integrated PLC control panel with a touch screen. It supports recipe design, automated programming, weight data storage, and one-touch feeding/discharging control.

World-Class Components

Powered by Siemens (Beide) main motors, Fuling inverters, and Schneider electrical components for unmatched durability and stable 380V, 50Hz, 3-Phase operation.

Ultimate Safety Design

Equipped with safety grid interlocks. The machine automatically shuts down if the top cover or cleaning window is opened, ensuring operator safety.

Industrial Double-Deck Horizontal Ribbon Blender (12)

Machine in Action: Factory Walkthrough & Test Run


Take an exclusive look inside the Karvil Machinery manufacturing facility. This comprehensive walkthrough and FAT video showcases the fully assembled 1000L & 5000L double-deck ribbon blender system before its shipment to South America.

Contact Us for Custom Requirements & Free 3D Layout

Technical Parameters

Spec

WLDH-100

WLDH-300

WLDH-500

WLDH-1000

WLDH-1500

WLDH-2000

WLDH-3000

WLDH-4000

WLDH-6000

WLDH-8000

WLDH-10000

Total volume(L)

100

300

500

1000

1500

2000

3000

4000

6000

8000

10000

Mixed amount/batch (L)

30-60

90-180

150-300

400-600

450-900

600-1200

900-1800

1200-2400

1800-3600

2400-4800

3000-6000

Power (Kw)

1.5-4

3-5.5

4-11

7.5-15

11-18.5

15-22

18.5-30

22-37

37-55

37-55

45-75

Rotating speed (RPM)

65

65

65

46

38

33

28

28

28

24

Applications

Projects

At Karvil Machinery, we don’t just manufacture standard equipment; we deliver customized, turnkey powder mixing solutions tailored to your specific facility requirements. With decades of industry experience, we have successfully installed thousands of production lines globally. Explore some of our recent global installations below:

2000L Jacketed Ribbon Blender for an Australian Grain & Wax Powder Client


Carbon-Steel-Ribbon-Blender-with-Screw-Conveyors-

Nestlé: Two 500L Carbon Steel Ribbon Blending Systems Shipping


Ribbon-Mixer-for-Minerals-Lime-Powder

Shipping a 2000L Horizontal Ribbon Mixer to New Zealand


FAQ

Why should we choose Karvil Machinery for our powder mixing production line?

Karvil Machinery is a leading, direct manufacturer specializing in horizontal ribbon blenders and powder handling equipment with decades of industry experience. Our commitment to quality and stable performance has earned us a high rate of repeat customers globally. We are proud to be the long-term trusted supplier for Fortune 500 companies and industry leaders, including Nestlé, Dow Chemical, Clariant, and Siemens. When you choose Karvil, you are choosing world-class engineering and reliable factory-direct support.

We process food-grade powders. How does this double-deck blender ensure sanitary standards?

Can the PLC and weighing system store multiple recipes for different products?

What happens if a component breaks down? Is it easy to find spare parts overseas

The specification states 380V, 50Hz, 3-Phase. Can you customize the voltage for our local power grid?

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Karvil products have been successful used in the field of powder processing, food, medicine, fine chemical industry.