WLDH-5000
Karvil
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Designed specifically for high-capacity food-grade powder processing, this integrated mixing system features a dual-level setup with a 1000L upper ribbon blender and a 5000L lower ribbon blender. Mounted on a heavy-duty customized carbon steel platform, it utilizes gravity to streamline the feeding and discharging process. Equipped with an advanced PLC touch screen and precise weighing modules, this system ensures fully automated, recipe-driven batch mixing with zero compromise on safety and hygiene.
All material contact parts are made of SS304 Stainless Steel with a high-end mirror polish inside. The exterior features a premium brushed finish.
Features a fully integrated PLC control panel with a touch screen. It supports recipe design, automated programming, weight data storage, and one-touch feeding/discharging control.
Powered by Siemens (Beide) main motors, Fuling inverters, and Schneider electrical components for unmatched durability and stable 380V, 50Hz, 3-Phase operation.
Equipped with safety grid interlocks. The machine automatically shuts down if the top cover or cleaning window is opened, ensuring operator safety.
Machine in Action: Factory Walkthrough & Test Run
Take an exclusive look inside the Karvil Machinery manufacturing facility. This comprehensive walkthrough and FAT video showcases the fully assembled 1000L & 5000L double-deck ribbon blender system before its shipment to South America.
Technical Parameters
Spec | WLDH-100 | WLDH-300 | WLDH-500 | WLDH-1000 | WLDH-1500 | WLDH-2000 | WLDH-3000 | WLDH-4000 | WLDH-6000 | WLDH-8000 | WLDH-10000 |
Total volume(L) | 100 | 300 | 500 | 1000 | 1500 | 2000 | 3000 | 4000 | 6000 | 8000 | 10000 |
Mixed amount/batch (L) | 30-60 | 90-180 | 150-300 | 400-600 | 450-900 | 600-1200 | 900-1800 | 1200-2400 | 1800-3600 | 2400-4800 | 3000-6000 |
Power (Kw) | 1.5-4 | 3-5.5 | 4-11 | 7.5-15 | 11-18.5 | 15-22 | 18.5-30 | 22-37 | 37-55 | 37-55 | 45-75 |
Rotating speed (RPM) | 65 | 65 | 65 | 46 | 38 | 33 | 28 | 28 | 28 | 24 |
Applications
At Karvil Machinery, we don’t just manufacture standard equipment; we deliver customized, turnkey powder mixing solutions tailored to your specific facility requirements. With decades of industry experience, we have successfully installed thousands of production lines globally. Explore some of our recent global installations below:
Why should we choose Karvil Machinery for our powder mixing production line?
Karvil Machinery is a leading, direct manufacturer specializing in horizontal ribbon blenders and powder handling equipment with decades of industry experience. Our commitment to quality and stable performance has earned us a high rate of repeat customers globally. We are proud to be the long-term trusted supplier for Fortune 500 companies and industry leaders, including Nestlé, Dow Chemical, Clariant, and Siemens. When you choose Karvil, you are choosing world-class engineering and reliable factory-direct support.
We process food-grade powders. How does this double-deck blender ensure sanitary standards?
Hygiene is our top priority for food industry applications. All material contact parts in both the 1000L and 5000L blenders are made of premium SS304 stainless steel with a high-end mirror polish, preventing powder buildup and bacterial growth. Furthermore, the shaft seals utilize a combined PTFE (Teflon) packing box, completely eliminating the risk of oil or particle contamination. The 5000L unit is also equipped with a 400x500mm cleaning window for easy access and washdown between batches.
Can the PLC and weighing system store multiple recipes for different products?
Yes, absolutely. The integrated PLC control cabinet (featuring Schneider electronics) comes with a highly intuitive touch screen. It supports full recipe design, data memory storage, and automated operation. You can save the specific weight ratios and mixing times for different powder products. The system will automatically control the feeding, weighing, and discharging process from the 1000L upper unit to the 5000L lower unit based on your selected recipe.
What happens if a component breaks down? Is it easy to find spare parts overseas
We design our machines for global usability and minimal downtime. We exclusively use internationally recognized brands for core components, such as Siemens (Beide) motors, Schneider electric parts, and Fuling inverters. If a replacement is ever needed, you can easily source these standard parts from local distributors in your country. Additionally, we provide a set of essential spare parts (like PTFE packing seals and push buttons) along with the machine delivery.
The specification states 380V, 50Hz, 3-Phase. Can you customize the voltage for our local power grid?
Yes. As the original manufacturer, Karvil Machinery can customize the electrical motors and control cabinets to match the exact industrial power supply of your facility, whether it is 220V/60Hz, 380V/60Hz, 415V/50Hz, or 440V. Just let our sales team know your local requirements before finalizing the order.