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Lab Scale Explosion-Proof Vacuum Sigma Kneader

Specifications:
 
  • Total Volume / Working Volume: 3 Liters / 1-2 Liters
  • Blade Type: Sigma (Z-Type) Blades, Reversible
  • Blade Speed: 0-42 rpm (Fast axis) / 0-35 rpm (Slow axis), Inverter Controlled
  • Main Motor: 1.5kw Explosion-Proof Motor (Siemens Beide)
  • Material of Construction: SS304 with Mirror Polishing (All contact parts, 3mm thickness)
  • Discharge Method: Manual Tilting Discharge with Handwheel
  • Vacuum System: -0.09 Mpa (Equipped with EX-proof vacuum pump, buffer tank, and metal hose)
  • Temperature Control: Integrated EX-Proof Heating & Cooling Chiller (10-80°C, 45L pure water tank)
  • Shaft & End Plate Sealing: PTFE (Teflon) Packing Seals & Teflon End Plate for zero contamination
  • Control System: Dual Explosion-Proof Electrical Cabinets (Equipped with Schneider components)
  • Safety Features: Safety limit switch (automatically stops operation when the lid is opened), Emergency stop
 
【Application Industry】:
Widely used in mixing and kneading of low-to-high viscosity products in many industries such as ceramics, silicone rubber, sealants, clay, chewing gum, candy, bakery food, pharmaceuticals, carbon paste, inks/pigments ,etc.
 
Karvil Machinery is the supplier of Siemens and provide the sigma blade mixer for its application
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  • KARVIL

Availability:


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Standard Design(Customizable):


Material: SUS 304, 316 or mild steel 

Discharging: Tilting discharging/Screw extruding discharging/Bottom plate 

Heating: Electric heating/Water heating/Oil heating/Steam heating 

Cooling: Water cooling/Jacket cooling

Vacuum: Water-ring vacuum pump/ buffer tank. 

Motor: Explosion proof motor 

Independent Control Panel: Variable speed/ Temperature/Discharging 

Working Volume: 5 to10,000 Cubic Feet (from experiment to production)

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Precision Mixing for High-Viscosity & Energetic Materials


  • 100% Explosion-Proof Design: Features an EX-proof Siemens motor (1.5kw), EX-proof vacuum pump, and dual explosion-proof electrical cabinets. Safe for operating with highly volatile or energetic materials.

  • Advanced Temperature Control: Comes with an integrated EX-proof heating & cooling chiller (10-80°C). Combined with a 3mm thickness pure water jacket, it ensures the material's temperature is strictly maintained to prevent thermal runaway.

  • Premium Material & Mirror Polish: All contact parts are made of SS304 with a flawless mirror polish. Combined with PTFE (Teflon) end-plate seals, it guarantees zero material sticking and high purity.

  • High-Precision Sigma Blades: The dual Z-blades feature an ultra-precise 3mm clearance between the blade and the mixing chamber, maximizing the shearing and kneading efficiency for sticky pastes.

  • Vacuum System: Operates at -0.09Mpa to effectively remove air bubbles from explosive or chemical pastes, ensuring a highly dense and homogeneous final product.




Proven by Global Defense & Chemical Leaders


  - Trusted for Processing High-Risk Energetic Materials (RDX)



Did you know? A leading explosives manufacturer in Serbia recently visited our factory to inspect their 3rd consecutive order of Karvil Explosion-Proof Sigma Kneaders.


Because energetic materials like Hexogen (RDX) require zero-margin-for-error safety, they choose Karvil for our:

  • 100% EX-Certified & CE Compliant Systems

  • Ultra-precise temperature control (preventing friction heat)

  • Decades of experience in military and aerospace chemical mixing


[Read the Full Case Study: Why This Client Bought 3 Machines from Us]


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Technical Parameters

          Type NH-5 NH-10 NH-100 NH-300 NH-500 NH-1000 NH-1500 NH-2000 NH-3000 NH-4000 NH-5000
Total Volume (L) 5 10 100 300 500 1000 1500 2000 3000 4000 5000
Mixed amount/batch (L) 1.5-3.5 3.0-7 30-70 90-210 150-350 300-700 450-1050 600-1400 900-2100 1200-2800 1500-3500
Rotation Speed (rpm) 42/34 42/34 37/21 37/22 37/23 37/26 37/22 30/21 30/21 30/20 28/18
Main Motor Power (Kw) 0.75-1.5 1.1-3 5.5-11 7.5-30 15-37 22-90 22-90 30-110 30-110 45-110 55-132
Heating Methods Steam Pressure (MPa)                                                                             Jacket for steam
                                                                                   ≤0.3MPa
Electric Power (Kw) 2.4 2.4 6 12 18 30 45 54 72 72 90
Vacuum (MPa)                                                                 0~ -0.096Mpa (Vacuum Kneader)
Discharging Method                                                                             Tilting cylinder
                                                                            Screw extrusion

Our Services

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LABORATORY TEST


In order to be able to demonstrate the advantages and modes of action of our industrial mixing machine with your products, our fully equipped modern laboratory/technical center is at your disposal.


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PROFESSIONAL ENGINEERFood-Powder-Horizontal-Ribbon-Mixer-2_副本


The experienced team of engineers is specialized in the R&D and design of mixers, grinding equipment, and plastic recycling machine.  Karvil explores new technical points constantly to create perfect solutions for customers.


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DIRECT FACTORY


Karvil factory has a series of strict standard system to control the procurement of raw materials, manufacturing process, in-process inspection, and product inspection, so as to ensure the quality of our products.


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Applications

ceramics-mixing-machine clay-mixer-machine-karvil masteratc-mixing-machine bakery-food-mixing-machine
silicone-rubber-mixing-machine chewing-gum-mixing-machine 粘合剂 candies-mixing-machine


F.A.Q.

1.Manufacturer or trading company?

We are a professional manufacturer with over 20 years of experience, specializing in Sigma Mixers, Ribbon Blenders, and Planetary Mixers. Unlike trading companies, we have our own R&D team and strict quality control system, which allows us to offer direct factory prices and technical support.

2.What is the main market for your company?

Our machines have been exported to over 50 countries, including markets in Europe, America,Australia and Southeast Asia. We serve industries ranging from chemicals, energetic materials, adhesives, and sealants to food and pharmaceuticals.

3.How do you ensure the quality of the machine before delivery?

Quality is our priority. After production, we conduct a strict FAT (Factory Acceptance Test). We run the machine empty and with load (if applicable) for continuous hours to check noise, vibration, sealing, and temperature. We will send you a detailed running video. You are also welcome to visit or hire a third party (like SGS/BV) for inspection.

4.Can I track the production progress of my order?

Yes. During the production process, our sales team will update you with photos and videos of key stages (machining, welding, assembly, painting) so you can know exactly the status of your equipment.

5.How about the installation and services?

We provide comprehensive support:

Documents: Detailed English manual, electric diagram.

Online Support: Lifetime remote video guidance for installation and troubleshooting.

On-site Service: If needed, we can dispatch engineers to your factory for installation, commissioning, and staff training.

6.How do you pack the machine to ensure safety during long shipping?

We use export-standard plywood cases ensuring stability. For the machine surface, we wrap it with multiple layers of stretch film to prevent moisture and corrosion during sea transportation.

7.Can you provide customized products?

Yes, we have professional engineers to meet your special design needs, so we can provide customized products.

8. What are the payment terms and delivery time?

Production begins after confirming details and receiving a 50% deposit. It usually takes 20-30 days. Once you approve the machine via test videos or on-site inspection, we will arrange shipment immediately after the balance payment.

9.About the product warranty?

We provide 12-month warranty starting. Within the warranty period, we provide free replacement parts with DHL/Fedex . Beyond the warranty, we offer cost-price spare parts and lifetime technical support.



 





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Karvil products have been successful used in the field of powder processing, food, medicine, fine chemical industry.