Horizontal Ribbon Mixer with Heating Jacket
Product Description
How Does This Ribbon Mixer Work?
01 – Load the Ingredients
Sugar is transferred into the mixer through the connected 2.3m stainless steel screw conveyor.
02 – Mix and Add Liquid
The ribbon agitator blends the ingredients while the dedicated pump supplies water according to the production process.
03 – Control the Process
Variable-speed operation and the jacket heating system allow the operator to adjust mixing conditions to the recipe.
04 – Discharge the Product
The side screw discharge system transfers the processed material through the designated outlet.
Key Features
Food-Grade SS304 Construction
All product-contact parts are made from SS304 stainless steel. The internal surfaces are mirror-polished, while the exterior features a brushed finish for a clean industrial appearance.
Integrated Jacket Heating
12kW heating system helps provide temperature control during processing. Heating requirements can be tailored to the product formulation and target process temperature.
Integrated Liquid Addition System
A dedicated SS304 pump, piping and valves are supplied for liquid transfer into the mixer. The system is designed around the customer's specific production arrangement.
Customized Configuration
Every mixing process has its own requirements. Karvil Machinery provides customized horizontal ribbon mixers to suit your materials, plant layout and production targets.
Available Customization Options:
Contact Materials: 304 Stainless Steel 316 optional
Interior Surfaces: Mirror Polish
Support Steel: 304 or 316 Stainless Steel
Exterior Surfaces: Finishing Polish
Discharge: Swing away flush valve with pneumatic actuation
Working Capacities: 3 to 10,000 Cubic Feet
Drive: Hollow Bore SEW Eurodrive
Loading: Loading Cover(s) with Welded Grate
Safety: Magnetic Safety Switch(s) on Main Cover
From the initial design to manufacturing and factory testing, we work with customers to develop equipment around their actual production process.
Optional Equipment for a Complete Powder Processing Line
Karvil Machinery supply individual machines or integrate multiple units into a customized powder processing line, from raw material feeding to mixing, conveying and final packaging.
Feeding Equipment
Screw Feeders & Screw Conveyors
Vacuum Feeders
Bucket Elevators
Manual or Automatic Feeding Hoppers
Mixing Equipment
Horizontal Ribbon Mixers
Paddle Mixers
Ploughshare Mixers
Customized Batch Mixing Systems
Conveying & Discharge Equipment
Inclined Screw Conveyors
Flexible Screw Conveyors
Pneumatic Conveying Systems
Pneumatic Discharge Valves
Sieving & Screening Equipment
Vibrating Screens
Rotary Vibrating Sieves
Powder Screening Systems
Weighing & Packaging Equipment
Automatic Weighing Systems
Auger Filling Machines
Semi-Automatic Bagging Machines
Automatic Powder Packaging Machines
Dust Collection & Control Systems
Dust Collectors
Baghouse FiltersPLC Control Cabinets
Automated Line Control Systems
Every custom ribbon mixer is inspected and tested at our factory before delivery. Depending on the machine configuration, testing covers agitator rotation, variable-speed control, heating functions, screw discharge, liquid pump operation and safety interlocks.
Watch the factory test run of this 300L food-grade ribbon mixer manufactured for our customer in Poland.
Need a similar mixing system for your production line? Contact our engineering team to discuss your materials, capacity and process requirements.
Technical Parameters
Spec | WLDH-100 | WLDH-300 | WLDH-500 | WLDH-1000 | WLDH-1500 | WLDH-2000 | WLDH-3000 | WLDH-4000 | WLDH-6000 | WLDH-8000 | WLDH-10000 |
Total volume(L) | 100 | 300 | 500 | 1000 | 1500 | 2000 | 3000 | 4000 | 6000 | 8000 | 10000 |
Mixed amount/batch (L) | 30-60 | 90-180 | 150-300 | 400-600 | 450-900 | 600-1200 | 900-1800 | 1200-2400 | 1800-3600 | 2400-4800 | 3000-6000 |
Power (Kw) | 1.5-4 | 3-5.5 | 4-11 | 7.5-15 | 11-18.5 | 15-22 | 18.5-30 | 22-37 | 37-55 | 37-55 | 45-75 |
Rotating speed (RPM) | 65 | 65 | 65 | 46 | 38 | 33 | 28 | 28 | 28 | 24 | 21 |
Applications
Projects
At Karvil Machinery, we don’t just manufacture standard equipment; we deliver customized, turnkey powder mixing solutions tailored to your specific facility requirements. With decades of industry experience, we have successfully installed thousands of production lines globally. Explore some of our recent global installations below:
FAQ
Can I request a different capacity or voltage?
Yes. Capacity, power supply, construction material, liquid addition, heating and control systems can be discussed according to your project requirements.
Can the mixing speed be adjusted?
Can the machine discharge material automatically?
Can Karvil customize the line for other powder products?
Can the mixer be customized for sticky or wet materials?