Explosion-Proof Vacuum Planetary Disperser Mixer
Product Description
Key Features of the 300L Planetary Mixer
Planetary Mixing for Viscous Materials
Multi-layer SS316L mixing blades operate at adjustable speeds of 5–50 rpm. The configuration supports controlled mixing of viscous and resin-based materials.
Dual High-Speed Dispersion
Two 30 kW explosion-proof motors are specified for the high-speed dispersion system, with a maximum speed of 1,500 rpm. The two toothed dispersion discs help provide intensive local dispersion when matched to the material and process requirements.
Vacuum Processing
A specified explosion-proof vacuum pump, buffer tank and connecting pipes support vacuum operation down to -0.09 MPa gauge pressure. Vacuum performance should be verified against the actual material, sealing conditions and process requirements.
Jacketed Temperature Control
The mixing vessel includes a retained heating jacket designed for a stated pressure of up to 2 bar. Jacket inlet and outlet connections are DN25. A separate temperature sensor monitors the material, while another monitors the heat-transfer medium.
SS316L Material-Contact Construction
The vessel, mixing blades, dispersion discs and press plate use SS316L as specified. The vessel's internal and external surfaces are mirror-polished to support process hygiene and cleaning requirements.
Hydraulic Lifting and Press Plate
The hydraulic system raises and lowers the mixing assembly. A separate press plate is specified for assisting the discharge of suitable flowable materials. Its suitability depends on viscosity, solids content and the material's flow behavior.
Custom Mixing System for Your Process
Every mixing process has its own requirements. Material viscosity, batch size, temperature range, vacuum level and discharge behavior all influence the final equipment configuration.
Karvil can work with your engineering team to define the appropriate vessel design, mixing tools, drive system, heating or cooling arrangement, vacuum connections and control functions.
- SS316L or other suitable material-contact construction
- Jacketed vessels for compatible heating or cooling media
- Planetary mixing and high-speed dispersion
- Vacuum systems with buffer tanks and connecting lines
- Hydraulic lifting and material press plates
- Variable-frequency drives and customized control systems
- Electrical and mechanical safety features based on the project risk assessment
Factory Testing Video
See the Karvil Machinery 300L planetary mixing system during factory testing. This integrated configuration features SS316L material-contact components, multi-layer planetary mixing blades, high-speed dispersion, a vacuum system and a jacketed vessel.
The video provides a closer look at the equipment structure, hydraulic lifting arrangement, mixing assembly and control cabinet before shipment.
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LABORATORY TEST
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PROFESSIONAL ENGINEER
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FAQ
Can the mixer process viscous and resin-based materials?
The planetary mixing and high-speed dispersion systems can be configured for a range of viscous and resin-based materials. Final suitability depends on rheology, solids content, mixing torque and process testing.
What is the benefit of combining planetary mixing and high-speed dispersion?
Is the mixing vessel suitable for vacuum processing?
Can Karvil customize the planetary mixer?
Can this configuration be used for hazardous or energetic materials?