Views: 0 Author: Site Editor Publish Time: 2026-11-09 Origin: Site
Karvil Machinery has completed a customized 500L Triple Shaft Mixer project for a customer in New Zealand.
Designed for processing water, sand, cement, fibers and foam-containing formulations, this industrial mixing system combines three mixing shafts with an integrated powder and liquid feeding arrangement.
Rather than supplying a standard mixer, Karvil engineered a complete solution around the customer's material handling and mixing requirements, bringing together mixing, high-speed dispersion, hydraulic lifting and controlled ingredient feeding in one system.
The 500L Triple Shaft Mixer features one low-speed mixing agitator and two high-speed dispersing shafts.
Each mixing mechanism performs a different function:
Low-Speed Agitation: Promotes overall material circulation throughout the mixing vessel.
High-Speed Dispersion: Two dispersing shafts equipped with four saw-tooth discs provide additional shear to help distribute solid ingredients.
Combined Mixing: The three-shaft configuration allows mixing and dispersion to take place within the same vessel.
The mixing speeds can be adjusted through variable frequency drive control to suit different processing stages and material characteristics.
One of the key features of this project is the integrated powder feeding arrangement.
The system includes a 600-type dust-free feeding station connected to a screw conveyor, allowing powder ingredients to be transferred into the mixing vessel through a controlled feeding process.
Key configurations include:
600-type dust-free powder feeding station
1.5kW screw conveyor drive
Ø133mm screw conveyor
1.9m conveying lifting height
SS304 stainless steel material-contacting parts
The enclosed feeding arrangement helps reduce airborne dust during material charging and supports a cleaner working environment.
In addition to powder feeding, the mixer is equipped with a dedicated liquid addition system.
The configuration includes a 1.1kW water pump, a flow meter and a 100L liquid tank, designed for adding approximately 75L of water per batch.
Other customized features include:
Hydraulic gantry lifting structure
Removable PTFE wall and bottom scrapers
Mirror-polished SS304 mixing vessel
DN80 side-mounted discharge valve
Schneider electrical components
Siemens Beide motors
415V / 50Hz / 3-phase power supply
These configurations were selected to meet the customer's specific production requirements.
Different materials require different mixing technologies and equipment configurations.
At Karvil Machinery, we specialize in manufacturing customized industrial mixing equipment according to customers' materials, batch capacities and production processes.
Our product range includes:
Triple Shaft Mixers
Sigma Blade Mixers
Ribbon Mixers
Double Planetary Mixers
High-Speed Dispersers
Customized Powder and Liquid Feeding Systems
From individual mixing machines to integrated processing systems, our engineering team works with customers to develop practical equipment solutions for their production needs.
Looking for a Customized Triple Shaft Mixer?
Whether you need high-speed dispersion, powder feeding, liquid dosing or a complete mixing system, Karvil Machinery can help configure the right solution for your application.
Contact our engineering team to discuss your materials and production requirements.
Karvil Machinery – Your Partner for Customized Industrial Mixing Solutions.
