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Karvil
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Developed for pharmaceutical laboratories and pilot production, the Karvil 5L Vacuum Planetary Mixer is designed to deliver precise mixing, dispersion and deaeration of high-value pharmaceutical materials.
This customized mixer was built for a customer in New Zealand to process silicone-based pharmaceutical compounds blended with Active Pharmaceutical Ingredient (API) powders. The machine combines planetary mixing, high-speed dispersion and vacuum deaeration in one compact system, ensuring excellent mixing uniformity while protecting sensitive materials.
The product-contact parts are manufactured from mirror-polished SS316L stainless steel to meet pharmaceutical hygiene requirements, while the PLC control system records and exports production data for complete process traceability.
High-value pharmaceutical materials require every batch to be identical. Dual planetary blades continuously fold materials while high-speed dispersers eliminate powder agglomeration for exceptional homogeneity.
All wetted components are manufactured from SS316 stainless steel for superior corrosion resistance and compliance with pharmaceutical processing requirements.
The PLC system allows operators to set mixing speed, time, and process parameters for consistent and repeatable production.
The integrated jacket supports heating or cooling media to maintain stable processing temperatures and protect temperature-sensitive pharmaceutical ingredients.
Inside the mixing vessel, the planetary blades rotate on their own axes while simultaneously revolving around the center of the tank. This unique movement continuously folds, presses, and circulates the materials, achieving exceptional mixing uniformity without dead zones.
The jacketed vessel provides stable temperature control throughout the process, while the PLC system ensures repeatable production parameters and consistent product quality.
Watch the factory acceptance test (FAT) of our customized 5L pharmaceutical vacuum planetary mixer, manufactured for a customer in New Zealand.
This mixer is designed for processing silicone-based pharmaceutical materials mixed with Active Pharmaceutical Ingredient (API) powders. Featuring dual planetary mixing, dual high-speed dispersers, vacuum deaeration, and a PLC control system, it delivers outstanding mixing uniformity, precise process control, and reliable batch repeatability.
Type | NH-5 | NH-10 | NH-100 | NH-300 | NH-500 | NH-1000 | NH-1500 | NH-2000 | NH-3000 | NH-4000 | NH-5000 | |
Total Volume (L) | 5 | 10 | 100 | 300 | 500 | 1000 | 1500 | 2000 | 3000 | 4000 | 5000 | |
Mixed amount/batch (L) | 1.5-3.5 | 3.0-7 | 30-70 | 90-210 | 150-350 | 300-700 | 450-1050 | 600-1400 | 900-2100 | 1200-2800 | 1500-3500 | |
Rotation Speed (rpm) | 42/34 | 42/34 | 37/21 | 37/22 | 37/23 | 37/26 | 37/22 | 30/21 | 30/21 | 30/20 | 28/18 | |
Main Motor Power (Kw) | 0.75-1.5 | 1.1-3 | 5.5-11 | 7.5-30 | 15-37 | 22-90 | 22-90 | 30-110 | 30-110 | 45-110 | 55-132 | |
Heating Methods | Steam Pressure (MPa) | Jacket for steam | ||||||||||
Electric Power (Kw) | 2.4 | 2.4 | 6 | 12 | 18 | 30 | 45 | 54 | 72 | 72 | 90 | |
Vacuum (MPa) | 0~ -0.096Mpa (Vacuum Kneader) | |||||||||||
Discharging Method | Tilting cylinder | |||||||||||
Screw extrusion | ||||||||||||
Trusted by Global Manufacturers in 50+ Countries. From silicone to adhesives, see how our Sigma Kneaders are solving complex mixing challenges for industry leaders worldwide.
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Specializing in mixers, grinding, and recycling machines, Karvil's experienced engineering team constantly explores new technologies to create perfect solutions for you.
Is this mixer suitable for pharmaceutical applications?
Yes. The product-contact parts are made from mirror-polished SS316L stainless steel and designed for pharmaceutical-grade production.
Can the mixer process silicone materials mixed with API powders?
Yes. This mixer was specifically manufactured for pharmaceutical silicone compounds containing active pharmaceutical ingredient powders.
Does the mixer provide vacuum mixing?
Yes. It is equipped with a complete vacuum system capable of reaching -0.09 MPa for effective deaeration.
Can process data be exported?
Yes. The PLC stores production data and exports it via USB in CSV format for quality documentation.
Is customization available?
Yes. Karvil Machinery offers customized capacities, materials, heating/cooling systems, electrical standards and automation solutions.