This 500L Triple Shaft Mixer is engineered for industrial applications requiring efficient material mixing and dispersion. Featuring one low-speed mixing agitator and two high-speed dispersing shafts, the system combines bulk material circulation and intensive dispersion within a single vessel.
Designed for processing water, sand, cement, fibers and foam-containing formulations, this machine integrates hydraulic lifting, dust-free powder feeding and controlled liquid addition to streamline material handling and mixing operations.
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Karvil
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The Karvil 500L Triple Shaft Mixer is a customized industrial mixing system designed for multi-component material processing.
Featuring one low-speed mixing agitator and two high-speed dispersing shafts, this machine combines bulk material circulation and intensive dispersion within a single vessel.
The complete system integrates hydraulic lifting, dust-free powder feeding, screw conveying and liquid dosing, providing a coordinated solution for demanding mixing processes.
One low-speed mixing shaft works together with two high-speed dispersing shafts. This combination provides flexibility for applications requiring both bulk mixing and intensive dispersion.
Removable PTFE scrapers are installed on the low-speed mixing assembly to help reduce material buildup on the vessel walls and bottom.
The hydraulic lifting structure raises and lowers the mixing assembly, allowing easier access to the vessel for charging, inspection, cleaning and maintenance.
Variable frequency drive control allows the agitator speeds to be adjusted to suit different processing stages and material requirements.
A 600-type dust-free feeding station is connected to a screw conveyor for controlled powder transfer into the mixing vessel.
Beyond the mixing equipment itself, this project includes customized material feeding equipment to support the entire charging process.
01. Low-Speed Agitation
The low-speed mixing agitator continuously moves materials throughout the vessel, promoting bulk circulation and helping maintain a consistent mixing process.
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02. High-Speed Dispersion
Two high-speed dispersing shafts equipped with four saw-tooth discs generate localized shear and turbulence, helping break down agglomerates and distribute solid ingredients.
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03. Combined Mixing and Dispersion
The low-speed agitator and high-speed dispersers work together to process different ingredients within the same vessel. Variable-speed control allows the mixing process to be adjusted according to material characteristics.
Every Karvil mixer undergoes factory testing before shipment to check the equipment's mechanical operation and configured functions.
The testing process allows our team to inspect the mixing assembly, hydraulic lifting system, feeding equipment and electrical controls before delivery.
Watch the factory testing video to see this 500L Triple Shaft Mixer in operation.
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1. What is a Triple Shaft Mixer?
A Triple Shaft Mixer combines three mixing shafts in one vessel. This configuration can include one low-speed mixing agitator and two high-speed dispersing shafts, providing bulk material circulation and intensive dispersion.
2. What materials can a Triple Shaft Mixer handle?
Triple Shaft Mixers can be configured for different liquid-based and multi-component formulations. This particular 500L system was designed for mixing water, sand, cement, fibers and foam-related materials. The appropriate configuration depends on material properties and processing requirements.
3. Can the mixing speed be adjusted?
Yes. The machine uses variable frequency drive control to adjust the operating speeds according to the mixing process and material characteristics.
4. Can the mixer be equipped with automatic powder and liquid feeding?
Yes. Karvil can integrate dust-free powder feeding stations, screw conveyors, liquid pumps and flow meters according to the customer's production requirements.
5. Does Karvil manufacture customized Triple Shaft Mixers?
Yes. We customize mixing capacity, agitator combinations, motor configurations, vessel materials, lifting structures, feeding systems and discharge arrangements according to specific applications.