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50L Explosion-Proof Vacuum Planetary Mixer

 
  • Contact Material: SS316L Stainless Steel, Inner & Outer Mirror Polished
  • Mixing System (Low Speed): 5.5kW Explosion-Proof Motor (Siemens Beide); Dual Multi-layer Paddles (5-50rpm)
  • Dispersion System (High Speed): 7.5kW Explosion-Proof Motor; Dual Sawtooth Disks, Ø80mm (0-1500rpm)
  • Scraper System: SS316L bracket with PTFE scraper board (0-30rpm)
  • Vacuum System: -0.09 MPa with Ex-proof vacuum pump & specific anti-backflow buffer tank
  • Heating / Cooling: Retained Heating Jacket (Pressure bearing: 2 bar); DN20 inlet/outlet ports
  • Lid Connections: Quick-open Powder Port DN50; Liquid Port DN15 with valve; Ex-proof Sight Glass with illumination
  • Discharge Method: Bottom side DN32 valve + Base-integrated Explosion-proof Hydraulic Press (Extruder)
  • Lifting System: Hydraulic cylinder lift, Stroke ≤450mm
  • Electrical & Control System: Ex-proof Control Cabinet, Fuling Inverter, Schneider Electronic Components
  • Safety Interlocks: Emergency stop, vacuum anti-lift protection, overload/overcurrent/leakage protection
  • Power Supply: AC 3x380V ±5%, 50Hz, 3 Phase
 
Designed specifically for the challenging mixing of Epoxy-Based Resin 92% Ceramic Filler and other high-viscosity, high-solids content materials, ensuring superior dispersion and uniformity.
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Designed for Extreme Viscosity and Hazardous Environments

This customized 50L Explosion-Proof Vacuum Double Planetary Mixer is specially engineered for mixing highly viscous, resin-like materials up to 3 Pa/s (similar to modeling clay/playdough). Successfully deployed for solid rocket motor propellant production, it guarantees 100% dead-corner-free mixing, zero-bubble vacuum defoaming, and top-tier explosion-proof safety standards. Equipped with an integrated hydraulic discharge press for seamless material handling.


Core Features

  • ⚡ Ultra-High Viscosity Handling : Features dual multi-layer paddle agitators (5-50rpm) and dual high-speed sawtooth dispersion disks (0-1500rpm), efficiently tearing and kneading materials with extreme dynamic viscosity (0.33 cm*s/g).

  • ️ Comprehensive Explosion-Proof System : Equipped with Ex-proof mixing/dispersion motors (Siemens), Ex-proof electrical control cabinet, Ex-proof vacuum pump, and Ex-proof sight glass lighting to ensure absolute safety in hazardous chemical and propellant manufacturing.

  • Integrated Hydraulic Discharge : The base is seamlessly integrated with a hydraulic press (extruder), solving the pain point of discharging highly sticky, playdough-like materials.

  • ️ Precision Vacuum & Heating : Retains a 2-bar pressure heating jacket. The specialized vacuum system (-0.09Mpa) includes a unique buffer tank to prevent pump oil backflow, ensuring absolute purity of the propellant.

  • Smart Safety Interlocks : Advanced Fuling inverter and Schneider electrical components provide overload, overcurrent, and leakage protection. Mixing head cannot rise unless vacuum is released, and low-speed mixing can operate during lowering for optimized operation.



Visual Evidence

50L Explosion-Proof Vacuum Planetary Mixer (7)

Dual-Twist Blades + Dual-Dispersers: Designed for High Viscosity.


50L Explosion-Proof Vacuum Planetary Mixer (6) Full Ex-proof System (Class Ex d II BT4). Schneider Electric Components ensuring global reliability.
Explosion-Proof-Double- Planetary-Mixer (9) Mirror Polished SS304 Vessel. Easy to clean. Cooling jacket included for temperature sensitive resins.
Explosion-Proof-Double- Planetary-Mixer (8)- 0.098Mpa High Vacuum capability with Buffer Tank protection.


Technical Specifications

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1.Manufacturer or trading company?

We are a professional manufacturer with over 20 years of experience, specializing in Sigma Mixers, Ribbon Blenders, and Planetary Mixers. Unlike trading companies, we have our own R&D team and strict quality control system, which allows us to offer direct factory prices and technical support.

2.What is the main market for your company?

Our machines have been exported to over 50 countries, including markets in Europe, America,Australia and Southeast Asia. We serve industries ranging from chemicals, energetic materials, adhesives, and sealants to food and pharmaceuticals.

3.How do you ensure the quality of the machine before delivery?

Quality is our priority. After production, we conduct a strict FAT (Factory Acceptance Test). We run the machine empty and with load (if applicable) for continuous hours to check noise, vibration, sealing, and temperature. We will send you a detailed running video. You are also welcome to visit or hire a third party (like SGS/BV) for inspection.

4.Can I track the production progress of my order?

Yes. During the production process, our sales team will update you with photos and videos of key stages (machining, welding, assembly, painting) so you can know exactly the status of your equipment.

5.How about the installation and services?

We provide comprehensive support:

Documents: Detailed English manual, electric diagram.

Online Support: Lifetime remote video guidance for installation and troubleshooting.

On-site Service: If needed, we can dispatch engineers to your factory for installation, commissioning, and staff training.

6.How do you pack the machine to ensure safety during long shipping?

We use export-standard plywood cases ensuring stability. For the machine surface, we wrap it with multiple layers of stretch film to prevent moisture and corrosion during sea transportation.

7.Can you provide customized products?

Yes, we have professional engineers to meet your special design needs, so we can provide customized products.

8. What are the payment terms and delivery time?

Production begins after confirming details and receiving a 50% deposit. It usually takes 20-30 days. Once you approve the machine via test videos or on-site inspection, we will arrange shipment immediately after the balance payment.

9.About the product warranty?

We provide 12-month warranty starting. Within the warranty period, we provide free replacement parts with DHL/Fedex . Beyond the warranty, we offer cost-price spare parts and lifetime technical support.


Superior High-Viscosity and High-Solids Handling

Karvil mixers are engineered specifically for the most challenging mixing tasks in modern industrial processes:

Ultra-High Viscosity Capability: The mixers are designed to handle materials with viscosities ranging from 10,000 cPs up to 1,000,000 cPs, with special customized models reaching even higher (up to 5,000,000 cPs). This is crucial for products like battery pastes, high-density sealants, and specialty chemical compounds.
Zero Dead Zones & High Homogeneity: The double planetary movement ensures that the mixing paddles both rotate on their own axis and revolve around the tank's center. This complex motion thoroughly processes all material in the vessel, eliminating dead zones and achieving rapid, superior uniformity.

Advanced Process Control and Multi-Functionality

Karvil positions its equipment as a comprehensive processing platform, not just a mixer:

Integrated Vacuum Degassing: The reliable airtight tank and powerful vacuum system efficiently remove air and moisture trapped in high-viscosity pastes. This is essential for preventing defects in final products like electronic materials, optical adhesives, and sealants, guaranteeing high density and stability.
Precision Temperature Control (Heating & Cooling): The jacketed design allows for precise thermal management via electric heating, steam, or circulating fluid. This enables tight control over complex, temperature-sensitive processes (e.g., polymer reactions or high-solids dispersion).

Optimized Structure for Efficiency and Reliability

The design focuses on improving manufacturing workflow and long-term durability:

 

  • Hydraulic Operation and Easy Cleaning: The hydraulic lifting system facilitates easy access for maintenance, cleaning, and rapid exchange of mixing tanks (Changeable Inner Tank design). This drastically reduces downtime and prevents cross-contamination between batches.

  • High Precision Assembly: Karvil emphasizes high-tolerance manufacturing (core parts precision often less than 30 $\mu\text{m}$) to ensure stable running, low vibration, and quiet operation, extending the equipment's lifespan and reliability.

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Karvil products have been successful used in the field of powder processing, food, medicine, fine chemical industry.