500L SS316 Stainless Steel Ribbon Mixer
Product Description
Custom-Engineered Mixing Equipment for Industrial Applications
Designed and manufactured for a US customer, this 500L horizontal ribbon mixer is built to blend plastic pellets with mineral oil. The SS316 stainless steel construction, variable-speed mixing system, and controlled bottom discharge provide a customized solution for industrial solid-liquid mixing applications.
SS316 Stainless Steel Construction
All specified product-contact components are made of SS316 stainless steel. The internal surfaces are mirror-polished, while the exterior features a brushed finish for a clean industrial appearance.
WEG UL-Certified Motor
The 7.5 kW WEG motor is specified for the customer's 208V, 60Hz, three-phase power supply. A variable-frequency drive enables adjustable mixing speed from 0 to 46 rpm.
Pneumatic-Assisted Lid and Safety Protection
The lid features pneumatic-assisted opening, a dust collector, and a safety mesh. The safety interlock is configured to stop the mixer when the lid is open and the safety mesh is not correctly positioned.
Convenient Bottom Discharge
A DN150 manual butterfly valve allows the mixed material to discharge from the bottom of the trough. The discharge outlet is positioned approximately 550 mm above floor level.
Customized Ribbon Mixers for Your Process
Contact Materials: 304 Stainless Steel 316 optional
Interior Surfaces: Mirror Polish
Support Steel: 304 or 316 Stainless Steel
Exterior Surfaces: Finishing Polish
Discharge: Swing away flush valve with pneumatic actuation
Control: Manual / PLC / Automatic
Drive: Hollow Bore SEW Eurodrive
Feeding System: Screw conveyors, vacuum feeders, bucket elevators and other options.
How the Ribbon Mixer Works
Loading → Ribbon Mixing → Uniform Blending → Bottom Discharge
The horizontal ribbon mixer uses inner and outer ribbons to create continuous material movement inside the mixing chamber.
As the ribbons rotate, material moves both along the length of the mixer and across the working area. This helps distribute different powder ingredients throughout the batch.
Machine in Action: Factory Walkthrough & Test Run
Before shipment, we engineers inspect the mixer and test the main functions to ensure that the equipment meets the agreed specifications.
For this US project, the 500L ribbon mixer was configured with SS316 product-contact components, a WEG UL-certified motor, variable-speed control, pneumatic-assisted lid opening, dust collection, and manual bottom discharge.
Technical Parameters
Spec | WLDH-100 | WLDH-300 | WLDH-500 | WLDH-1000 | WLDH-1500 | WLDH-2000 | WLDH-3000 | WLDH-4000 | WLDH-6000 | WLDH-8000 | WLDH-10000 |
Total volume(L) | 100 | 300 | 500 | 1000 | 1500 | 2000 | 3000 | 4000 | 6000 | 8000 | 10000 |
Mixed amount/batch (L) | 30-60 | 90-180 | 150-300 | 400-600 | 450-900 | 600-1200 | 900-1800 | 1200-2400 | 1800-3600 | 2400-4800 | 3000-6000 |
Power (Kw) | 1.5-4 | 3-5.5 | 4-11 | 7.5-15 | 11-18.5 | 15-22 | 18.5-30 | 22-37 | 37-55 | 37-55 | 45-75 |
Rotating speed (RPM) | 65 | 65 | 65 | 46 | 38 | 33 | 28 | 28 | 28 | 24 | 21 |
Applications
Projects
At Karvil Machinery, we don’t just manufacture standard equipment; we deliver customized, turnkey powder mixing solutions tailored to your specific facility requirements. With decades of industry experience, we have successfully installed thousands of production lines globally. Explore some of our recent global installations below:
FAQ
What materials can this 500L ribbon mixer handle?
This model was configured for plastic pellets and mineral oil. Other compatible granular materials and liquid additives may be considered after evaluating their physical properties and mixing requirements.
What discharge system is included?
What is the working capacity of this mixer?
Can the mixing speed be adjusted?
Does the mixer have safety protection?
Can Karvil customize a ribbon mixer for other materials?
How can I request a quotation?