NH-7
Karvil
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Karvil Machinery recently completed the production of a 7L Explosion Proof Sigma Mixer specially designed for a customer in the United States. Built strictly to US electrical standards (480V/60Hz/3-Phase), it integrates a premium Siemens Innomotics explosion-proof motor and a fully compliant Ex-proof control cabinet.The machine is engineered for processing Bulk Molding Compound (BMC), offering safe operation, precise speed control and excellent mixing performance for high-viscosity materials.
The mixer features an explosion-proof electrical system, jacketed mixing chamber, manual tilting discharge and mirror-polished stainless steel contact parts. It is ideal for laboratory research, formulation development and small-batch production where mixing quality and operational safety are critical.
Explosion Proof Design
Sigma Mixing Blades
Manual Tilting Discharge
Safety Protections
The complete electrical system is designed for hazardous working environments.
Explosion-proof Siemens Innomotics motor
Explosion-proof control cabinet
Schneider electrical components
Explosion-proof cable protection
Emergency stop
Voltage & current display
Dual Sigma blades generate strong kneading, shearing and folding actions, making the machine ideal for extremely high viscosity materials.
Features include:
Variable speed control
Forward & reverse rotation
Mirror polished blades
Excellent dispersion performance
The manual tilting system allows operators to discharge highly viscous materials quickly while minimizing product residue.
Advantages include:
Easy cleaning
Reduced material waste
Faster batch changeover
Operator safety is enhanced through multiple protective features.
Lid safety interlock
Emergency stop button
Explosion-proof electrical design
Stable heavy-duty frame
Material: SUS 304, 316 or mild steel
Discharging: Tilting discharging/Screw extruding discharging/Bottom plate
Heating: Electric heating/Water heating/Oil heating/Steam heating
Cooling: Water cooling/Jacket cooling
Vacuum: Water-ring vacuum pump/ buffer tank.
Motor: Explosion proof motor
Independent Control Panel: Variable speed/ Temperature/Discharging
Working Volume: 5 to10,000 Cubic Feet (from experiment to production)
Solution:
Dual Sigma blades continuously fold, stretch and compress materials to achieve highly homogeneous mixing.
Solution:
Integrated vacuum system reaches -0.09 MPa to eliminate bubbles and improve reaction stability.
Solution:
Water mold temperature controller provides accurate heating between 35°C and 100°C (customized).
Solution:
Mirror-polished SS304 contact surfaces and manual tilting discharge make cleaning fast and convenient.
This video showcases the factory test run of a 7L Explosion Proof Sigma Mixer manufactured by Karvil Machinery for a customer in the United States.
Designed for Bulk Molding Compound (BMC) and other high-viscosity materials, this laboratory-scale sigma mixer features explosion-proof electrical system, manual tilting discharge, delivering efficient and reliable mixing performance.
Contact Us for Custom Requirements & Free 3D Layout
Type | NH-5 | NH-10 | NH-100 | NH-300 | NH-500 | NH-1000 | NH-1500 | NH-2000 | NH-3000 | NH-4000 | NH-5000 | |
Total Volume (L) | 5 | 10 | 100 | 300 | 500 | 1000 | 1500 | 2000 | 3000 | 4000 | 5000 | |
Mixed amount/batch (L) | 1.5-3.5 | 3.0-7 | 30-70 | 90-210 | 150-350 | 300-700 | 450-1050 | 600-1400 | 900-2100 | 1200-2800 | 1500-3500 | |
Rotation Speed (rpm) | 42/34 | 42/34 | 37/21 | 37/22 | 37/23 | 37/26 | 37/22 | 30/21 | 30/21 | 30/20 | 28/18 | |
Main Motor Power (Kw) | 0.75-1.5 | 1.1-3 | 5.5-11 | 7.5-30 | 15-37 | 22-90 | 22-90 | 30-110 | 30-110 | 45-110 | 55-132 | |
Heating Methods | Steam Pressure (MPa) | Jacket for steam | ||||||||||
Electric Power (Kw) | 2.4 | 2.4 | 6 | 12 | 18 | 30 | 45 | 54 | 72 | 72 | 90 | |
Vacuum (MPa) | 0~ -0.096Mpa (Vacuum Kneader) | |||||||||||
Discharging Method | Tilting cylinder | |||||||||||
Screw extrusion | ||||||||||||
Trusted by Global Manufacturers in 50+ Countries. From silicone to adhesives, see how our Sigma Kneaders are solving complex mixing challenges for industry leaders worldwide.
Our modern, fully equipped technical center is at your disposal. We welcome you to test your products to experience the advantages of our industrial mixers firsthand.
Specializing in mixers, grinding, and recycling machines, Karvil's experienced engineering team constantly explores new technologies to create perfect solutions for you.
Is this mixer suitable for laboratory research?
Yes. The 2L capacity is ideal for formulation development, material testing and pilot-scale production.
Can the mixer operate under vacuum?
Yes. The vacuum system reaches up to -0.09 MPa to improve mixing quality and remove air.
Can the machine be customized?
Yes. Karvil Machinery offers customized capacity, motor brand, electrical standards, heating methods, discharge options and material selections.
Can the jacket be used for heating and cooling?
Yes. The jacket can be connected to hot oil or cooling water according to your production process.
Is the machine suitable for hazardous environments?
Yes. This model is equipped with an explosion-proof motor and explosion-proof control cabinet suitable for hazardous production environments.