Designed for Protein-Based Materials
Built for demanding food processing applications, this 1200L z blade mixer combines food-grade stainless steel construction, Siemens Beide Motor, dual Z-shaped blades and hydraulic tilting discharge to support efficient mixing of protein-based materials.
Karvil Machinery supplied three 1200L sigma mixers for a customer in Bulgaria, as part of a larger mixing equipment project that also included 2200L machines.
All material-contact parts are made of mirror-polished SUS304 stainless steel. The mixing chamber is equipped with a heating and cooling jacket, while the hydraulic tilting system allows convenient batch discharge.
Your Material. Your Process. Your Mixing Solution.
Tell us what you need to mix. Our team will help you find a suitable configuration.
NH-1200
Karvil
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Need a mixer for your specific material?
Tell us about your process and production requirements. Our team will help you evaluate a suitable configuration.
Food Grade SUS304 Construction
Dual Sigma Blades for Intensive Mixing
Hydraulic Tilting Discharge
Jacket Heating & Cooling
Hydraulic Cover with Safety Protection
At Karvil Machinery, we manufacture industrial sigma kneaders in different capacities and configurations.
Whether you need a laboratory-scale mixer or a large-capacity industrial kneading system, our engineering team can help develop a suitable solution.
Every application is different. We configure the sigma mixer around your material, process and production requirements.
01 — Material & Process
We evaluate material properties, viscosity, batch size and processing conditions.
02 — Capacity
Lab, pilot or production scale, from 2L-over 6000L.
03 — Heating, Cooling & Vacuum
Configure jackets, heating or cooling systems and vacuum processing to match your process.
04 — Discharge Solution
Choose tilting discharge, screw discharge or a customized discharge system for your production needs.
Watch this 1200L sigma kneader during factory testing. See its mixing blades, hydraulic cover, jacket design and tilting discharge system before delivery.
Type | NH-5 | NH-10 | NH-100 | NH-300 | NH-500 | NH-1000 | NH-1500 | NH-2000 | NH-3000 | NH-4000 | NH-5000 | |
Total Volume (L) | 5 | 10 | 100 | 300 | 500 | 1000 | 1500 | 2000 | 3000 | 4000 | 5000 | |
Mixed amount/batch (L) | 1.5-3.5 | 3.0-7 | 30-70 | 90-210 | 150-350 | 300-700 | 450-1050 | 600-1400 | 900-2100 | 1200-2800 | 1500-3500 | |
Rotation Speed (rpm) | 42/34 | 42/34 | 37/21 | 37/22 | 37/23 | 37/26 | 37/22 | 30/21 | 30/21 | 30/20 | 28/18 | |
Main Motor Power (Kw) | 0.75-1.5 | 1.1-3 | 5.5-11 | 7.5-30 | 15-37 | 22-90 | 22-90 | 30-110 | 30-110 | 45-110 | 55-132 | |
Heating Methods | Steam Pressure (MPa) | Jacket for steam | ||||||||||
Electric Power (Kw) | 2.4 | 2.4 | 6 | 12 | 18 | 30 | 45 | 54 | 72 | 72 | 90 | |
Vacuum (MPa) | 0~ -0.096Mpa (Vacuum Kneader) | |||||||||||
Discharging Method | Tilting cylinder | |||||||||||
Screw extrusion | ||||||||||||
Trusted by Global Manufacturers in 50+ Countries. From silicone to adhesives, see how our Sigma Kneaders are solving complex mixing challenges for industry leaders worldwide.
From material testing to customized equipment, Karvil Machinery provides the expertise you need for a reliable mixing solution.
LABORATORY TEST
Test your materials in our laboratory to find the right mixing solution.
PROFESSIONAL ENGINEERS
Experienced engineers provide expert mixing and process solutions.
DIRECT FACTORY
Strict quality control from raw materials to final inspection.
CUSTOMIZED SOLUTIONS
Mixer design and configuration tailored to your process.
How can I select the right Sigma kneader?
The most important factors include material type, viscosity, moisture content, bulk density, required batch size, mixing time, temperature requirements, discharge method, and downstream processing. Send us your material information and required capacity, and our engineers can recommend a suitable configuration.
What materials can a sigma mixer process?
Sigma mixers are commonly used for high-viscosity pastes, sticky compounds, rubber, adhesives, resins, selected food materials, and other cohesive formulations. The correct configuration depends on the specific material.
Can the mixer be customized for heating or cooling?
Yes. A jacket can be configured for a suitable heating or cooling medium, depending on the process temperature and application requirements.
Which discharge method should I choose?
Hydraulic tilting is suitable for many sticky batches, while screw discharge can help transfer highly viscous material into downstream equipment. Bottom discharge may be appropriate for other formulations. The choice depends on the material and production line.
Can Karvil Machinery customize the mixer?
Yes. Motor power, blade configuration, working volume, heating/cooling, vacuum, discharge system, material of construction, electrical components, and other options can be customized according to the customer's process.
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