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Lab Explosion-Proof Vacuum Sigma Kneader Mixer

Compact Kneading for Demanding Rubber Applications

 

Designed for laboratory trials and small-batch processing, this 5L sigma kneader combines dual sigma blades, electric heating, vacuum processing and variable-speed control in one compact machine.

  • 5L Total Volume | 3.5L Working Capacity
  • Electric Heating & Vacuum System
  • Variable-Speed Dual Sigma Blades
  • Customizable Machine Configuration
 

Karvil Machinery brings over 20 years of sigma kneader manufacturing and export experience, with customized solutions for customers in 50+ countries and regions.

 

Need a kneader for your specific material? Tell us about your application and let our engineering team help you find the right configuration.

 
 
  • NH-5

  • Karvil

Availability:

Compact Mixing Solution for Solvent-Based Rubber

Designed for laboratory trials, formulation development and small-batch processing, this 5L vacuum sigma kneader is built for high-viscosity rubber compounds containing toluene.


The machine combines a dual sigma blade system, electric heating and vacuum processing in a compact stainless steel design. Its variable-speed drive allows operators to adjust blade speed to suit different mixing stages and material characteristics.


Karvil Machinery has over 20 years of experience in sigma kneader manufacturing and export. From laboratory equipment to customized industrial kneading systems, we work closely with customers to develop configurations that match their materials, process requirements and operating conditions.


Looking for a kneader for your rubber formulation? Tell us about your material, target batch size and processing requirements. Our engineering team will help you evaluate a suitable configuration.

CONTACT US

Lab-Vacuum- Sigma -Kneader- Mixer (2)
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Key Features


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Explosion-Proof Configuration

Configured with explosion-proof drive, heating, vacuum and electrical components as specified.

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Dual Sigma Blades

Two sigma-shaped blades provide intensive kneading action for viscous rubber compounds and other difficult-to-mix materials.

Lab-Vacuum- Sigma -Kneader- Mixer (14)

Vacuum Processing

The vacuum system supports air removal during mixing, helping meet process requirements for rubber formulations that require reduced air entrapment.

300L-Explosion-Proof-Sigma-Kneader_fuben_fuben
Lab-Vacuum- Sigma -Kneader- Mixer (21)

Electric Heating

An electric heating system with thermal oil supports controlled heating during the kneading process.

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Manual Tilting Discharge

A handwheel-operated tilting trough allows the batch to be discharged after processing.

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Stainless Steel Construction

The machine features SS304 construction, mirror-polished internal surfaces and a polished exterior.

Customized Sigma Kneader Solutions


Every material behaves differently during kneading. Karvil Machinery can customize the machine configuration according to your process, including:


Working capacity and vessel dimensions

Blade design, speed and drive power

Electric heating or other suitable heating methods

Vacuum system and sealing arrangement

Manual tilting, screw discharge or other suitable discharge options

Materials of construction and surface finish

Electrical controls and hazardous-area requirements


Our team provides responsive technical communication, configuration support and after-sales assistance. With equipment supplied to customers in more than 50 countries and regions, we understand the importance of matching machine design to real production needs.

Machine in Action


Watch the factory test of Karvil Machinery 5L explosion-proof vacuum sigma kneader mixer, configured for laboratory processing of toluene-containing rubber compounds.


This compact machine features dual sigma blades, variable-speed control, electric heating, vacuum processing and manual tilting discharge. The working capacity is 3.5L, with a total vessel volume of 5L.


Contact Us for Custom Requirements & Free 3D Layout

Technical Parameters

          Type

NH-5

NH-10

NH-100

NH-300

NH-500

NH-1000

NH-1500

NH-2000

NH-3000

NH-4000

NH-5000

Total Volume (L)

5

10

100

300

500

1000

1500

2000

3000

4000

5000

Mixed amount/batch (L)

1.5-3.5

3.0-7

30-70

90-210

150-350

300-700

450-1050

600-1400

900-2100

1200-2800

1500-3500

Rotation Speed (rpm)

42/34

42/34

37/21

37/22

37/23

37/26

37/22

30/21

30/21

30/20

28/18

Main Motor Power (Kw)

0.75-1.5

1.1-3

5.5-11

7.5-30

15-37

22-90

22-90

30-110

30-110

45-110

55-132

Heating Methods

Steam Pressure (MPa)

                                                                            Jacket for steam
                                                                                   ≤0.3MPa

Electric Power (Kw)

2.4

2.4

6

12

18

30

45

54

72

72

90

Vacuum (MPa)

                                                                0~ -0.096Mpa (Vacuum Kneader)

Discharging Method

                                                                            Tilting cylinder

                                                                            Screw extrusion

Applications 

Projects

Trusted by Global Manufacturers in 50+ Countries. From silicone to adhesives, see how our Sigma Kneaders are solving complex mixing challenges for industry leaders worldwide.

UK client inspecting 3000L Sigma Mixer at Karvil Machinery factory (3)
Successful FAT of a 3000L Sigma Mixer for Our UK Client
Heated Sigma Kneader with Screw Discharge_
Successfully Shipped: Two 500L Screw Heating Kneaders Heading to Spain
5L Vacuum Electric Heating Kneader for Italian Hot Melt Adhesive R&D

Services

LABORATORY TEST

Our modern, fully equipped technical center is at your disposal. We welcome you to test your products to experience the advantages of our industrial mixers firsthand.

PROFESSIONAL ENGINEER

Specializing in mixers, grinding, and recycling machines, Karvil's experienced engineering team constantly explores new technologies to create perfect solutions for you.

DIRECT FACTORY

Karvil implements a strict quality control system covering everything from raw material procurement to final product inspection, ensuring the highest manufacturing standards.
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FAQ

Is this mixer suitable for laboratory research?

Yes. The 2L capacity is ideal for formulation development, material testing and pilot-scale production.

Can Karvil customize the machine for our application?

Can the heating temperature and blade speed be customized?

Need a compact vacuum sigma kneader for rubber, adhesives or other high-viscosity materials?

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Karvil products have been successful used in the field of powder processing, food, medicine, fine chemical industry.